corn starch production processing line
We can supply turnkey project for corn starch production processing line,Then our technicians will make the advanced process flow chart design and civil engineering design according to different throughput capacity and your requirement, choose the best suitable machinery for your production line. We have taken on multiple National Spark Plan project and many provincial scientific research items ,and participated in National Tenth ,Eleventh , Twelfth Five-Year Development plan in corn starch.
Technical data:
Project Name: |
corn starch production processing line |
Production Capacity: |
50-500T/D |
Voltage: |
380V /460 |
Condition: |
New |
Operation: |
Automatic |
Material: |
304 stainless steel |
Warranty: |
1 year |
Final products |
Corn starch |
Capacity |
Power(KW) |
Workshop Size(LxWxH m) |
50TPD |
178 |
24x5x6 |
100TPD |
308 |
35x7.5x18.5 |
120TPD |
420 |
39x7.5x18.5 |
150TPD |
540 |
44x7.5x22.5 |
200TPD |
690 |
59x7.5x22.5 |
300TPD |
920 |
60x11x27.5 |
350TPD |
1170 |
65x11x27.5 |
500TPD |
1650 |
55x17x27.5 |
corn starch production processing line
1. Purifying: Before going to storage bin, pre-purifying is done to eliminate big and small foreign substance which will be sent to germ cake collection section. There is a device near storage bin, it has clean, de-stone, de-dust functions. Purified corn is sent to steeping section.
Main Equipment: Vibrating sieve
2. Steeping: Counter current steeping principle is adopted to make corn become soft in steeping tank. Acid is heated and remains 50°C when circulating in all tanks. Dipped corn is pumped to crashing stage, sending to wet corn storage after dewatering.
Main equipment: steeping tank
3.Crash and germ separation: Steeped corn is sent to 1st germ mill from wet corn storage bin. Crashed corn is pumped into 1st germ cyclone and screen, and then goes to 2nd mill for further crush. Germ goes to 2nd germ cyclone then back to previous tank.
Main equipment: corn germ stripping mill,germ hydrocyclone
4. Finely milling and fiber wash, dewater, drying: In pin mill, the degermed corn is multi--strongly crashed to remove fiber off. Fiber is sent to multi-stage washing screen for recovering the balance starch. Cleaned fiber goes to screw presser for dewatering then goes into bundle dryer for drying to mix with corn slurry for making animal feed product.
Main equipment: vertical pin mill pressrure curred sieve.
5. Protein separation and starch washing: Starch milk goes to primary separator for gluten separation. Cleaned starch goes to 12 stages cyclones for final washing to remove the tiny foreign items.
Main Equipment: hydrocyclone,disc separator
6. Protein dewater, drying: Gluten is concentrated by air floating vessels then goes to High Capacity Full automatic corn starch production processing line machine filter for further dewatering. Dewatered gluten goes to bundle dryer for making gluten meal product.
Main Equipment: High Capacity Full automatic corn starch production processing line machine filter,bundle tube dryer
7. Starch dewater and drying: Fine starch milk is dewatered by peeler centrifuge, the starch is sent to air flow dryer for making dry starch product in which moisture should be less than 14%.
Main Equipment: air flow dryer assembly
Packaging & Shipping
Our Services Turnkey project for corn starch production processing line
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The purpose of denaturation is to adapt to various industrial applications. Such as: high-temperature technology (canned sterilized) requirements of high-temperature viscosity stability of starch, frozen foods require good freeze-thaw stability of starch, jelly foods require good transparency, good film formation and so on. The second is to open up new uses of starch and expand the scope of application. Such as: the use of starch in textiles; hydroxyethyl starch, hydroxypropyl starch instead of plasma; high cross-linked starch instead of surgical gloves with talcum powder.
The High Capacity Full automatic corn starch production processing line machine manufactured by Jinan Joysun Machinery Co., Ltd. has been specially designed and has adjusted the cavity and screw structure to achieve the diversification of the function of modified starch. The modified starch series produced is suitable for textile, food, paper, building materials, foundry, oil drilling and other fields. With the deepening of research, the extruder will play an increasingly larger role in the modified starch market. High Capacity Full automatic corn starch production processing line machine consists of a feeding system, an extrusion system, a rotary cutting system, a heating system, a transmission system, and a cooling system.