Product Description
1. Breadchips production line is our new research and development machinery. It breaks through the traditional fermention and cutting process. Adopt extruder to make breadchips, then dry and flavor them. The production cost is reduced greatly. After drying and flavoring, it has the advantages of great taste, crisp and a variety of tastes. Because of the extrusion process, it has lower fat content. And it is easier to be assimilated.
2. The model is TSE65-BC, the output is 120-150kg/h.
3. Extruder screws quantity is two.
4. The main body material is stainless steel, which is easy to be cleaned.
5. The screws material is 38CrMoAl, which is wear-resisting.
38CrMoAl Property
Chemical |
C: 0.35~0.42% |
Si: 0.20~0.45% |
Mn: 0.30~0.60% |
S: ≤0.035% |
P: ≤0.035% |
Cr: 1.35~1.65% |
Al: 0.70~1.10% |
Ni: ≤0.030% |
|
Cu: ≤0.030% |
Mo: 0.15~0.25% |
|||
Mechanical |
Extension strength≥980MPa |
Yield strength≥835MPa |
||
Elongation rate≥14% |
Impact value: ≥71J |
|||
Hardness |
≤229HBS |
|||
6. The processing line needs two workers to operate.
7. We advice the plant area is no less than 110 square meters, the length is no less than 22 meters.
8. Process flow: Mixing--- Conveying---Extruding---Cutting---Conveying---Drying---Flavoring
9.Equipments: Mixer---Screw Conveyor---Extruder---Cutter---Hoister---Dryer---Hoisting and flavoring machine---Oil sprayer---Roller
10. The temperature and rotating speed can be controlled and adjusted.
11. The processing line has self-cleaning function.
12. Parameters
Equipment name |
Mixer |
Screw Conveyor |
Extruder |
Cutter |
Hoister(H) |
Model |
BFJ |
LXSL-1 |
TSE65-BC |
QDJ |
GTSJ |
Total power (kw) |
5 |
0.75 |
35 |
1.1 |
0.37 |
Actual Power (kw) |
3 |
0.5 |
24 |
0.7 |
0.2 |
Size (m) |
1.0×0.7×1.4 |
2.5×0.7×2.1 |
2.6×0.9×1.9 |
1×0.65×1.1 |
2.7×0.6×1.9 |
Equipment name |
Dryer |
Hoisting and flavoring machine |
Oil sprayer |
Roller |
Model |
KX-3 |
TSTW |
PYJ |
GT |
Total power (kw) |
27 |
0.75 |
4 |
1.5 |
Actual Power (kw) |
18 |
0.4 |
3 |
0.7 |
Output (kg/h) |
150 |
160 |
300 |
200 |
Size (m) |
5.0×1.3×2.7 |
2.7×0.6×1.9 |
1.0×0.6×0.8 |
2.3×0.8×1.3 |
Our Services
13. Service
13.1 The warranty period is one year.
13.2 Our service is turn-key mode, which includes installment, debugging and train.
13.3 Supply quick-wear part and general tool.
13.4 Supply the basic formula of raw materials.
Packaging & Shipping
14. Packing and delivery
14.1 Inside package is protective film, outside package is wooden/plywood case, which is seaworthy.
14.2 Fot the whole processing line, it needs ONE 40GP to be loaded.
bread chips processing line
breadchips processing line
bread croutons processing line
bread pan processing line
bread snack processing line
puffed bread chips processing line
extruded bread chips processing line
twistos processing line
baked snack bites processing line
bite size bread processing line
Jinan Joysun Machinery Co., Ltd. is a hi-tech enterprise that is engaged in professional developing,producing and selling on microwave energy applying equipment ,which is one of the biggest scale microwave energy equipment manufacturer bread pan processing line in China since 2009. Jinan Joysun Machinery Co., Ltd. has microwave drying sterilization, microwave thawing, microwave bread pan processing line drying, hot-air drying, combined microwave hot air drying five series of more than 50 products, bread pan processing line has been widely used in food, condiment, agricultural and sideline products, medicine, flowers, wood, building materials, chemical raw materials, ceramics, rubber and other areas.Jinan Joysun Machinery Co., Ltd. has a group of professional sales team, established a perennial cooperative relations with some well-known domestic and foreign universities and enterprises,equipment exported to Europe, South America, Africa, Southeast Asia, the Middle East, Japan, South Korea, more than 30 countries and regions.
consists of a feeding system, an extrusion system, a rotary cutting system, a heating system, a transmission system, and a control system. The use of advanced screw extrusion technology, the use of high temperature and high pressure material curing and expansion molding, one-time completion. The host adopts variable frequency speed regulation to ensure the stability of the production process. Product color, variety, appearance, natural and realistic, delicate texture, raw materials are widely used.