Shandong Leader Machinery Co.,ltd. have engaged in Oil Refinery Equipment and Microwave Equipment since1997 in China,with 20 years` experience and 80 engineers,, scientific research, manufacturing, installation, commissioning.We can provide customers with design and services of 1-2000 tons oil equipment.factory occupied area is over 100,000 square meters,more than 3200 customers all around the world, we greatly hope to have the opportunity to serve you.
We have finished hundreds of successful projects over the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type oil.We have independent import and export department. Our equipment has been successfully exported to more than 100 countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.
Dual counter-rotating shafts with unique intermeshing hollow wedge-shaped paddles produce intimate mixing, optimize heat transfer, and provide a self-cleaning feature. A large heat transfer area to volume ratio is achieved by the use of hollow paddles and a jacketed vessel, through which the heating medium flows. The result is an efficient, compact machine with less space requirements and lower installation cost.
FEATURES
Low Operation Cost
- Easy to operate
- Requires minimal attention
- Simple instruments monitor the process
- High efficiency
- Low off-gas volume
Low Maintenance Cost
- Designed for high torque and low operating speed
- Simple durable design for easy and low maintenance
- No internal parts to adjust or maintain
- No metal to metal contact
- Shafts, pillow block bearings, and drive components are designed for long life under adverse conditions, insuring long term mechanical integrity
- Robust frame supports split pillow block bearings
- Grease-purged stuffing boxes. Alternate seal designs are available
Low Installation Cost
- Designed with compact structure
- Small off-gas system
- Vertical shaft removal reduces building size requirements
WORKING PRINCIPLE
The Hollow Paddle Dryer has a metal wall which separates the process mass from the heat source (steam or hot oil). High thermal efficiency is obtained because the heat from the thermal medium goes directly into the process mass. As the material comes into contact with the heated through and agitators, the process mass is heated via conduction. With an insulated dryer, very little heat is lost. To evaporate 1kg of water only requires about 1.2kg of steam for slurry materials. Exhaust gas is minimal and at a low temperature. Therefore, the volume of non-condensable gas from the dryer, which might require treatment, is minimal.
HEAT SOURCES(Temperature at 180ºC - 250ºC)
Heating by Steam
Steam enters the hollow shaft through a rotary joint and is evenly distributed to all paddles. Condensate is removed with each revolution.
Heating by Hot Oil(thermal fluid)
Hot oil(thermal fluid) enters and exits the hollow shaft through a rotary joint. Pressure from the supply pump forces liquid through the hollow paddles.
TECHNICALPARAMETERS
|
Model Item |
JYS3 | JYS9 | JYS13 | JYS18 | JYS29 | JYS41 | JYS52 | JYS68 | JYS81 | JYS95 | JYS110 |
| Heat Transferring Area (m2) | 3 | 9 | 13 | 18 | 29 | 41 | 52 | 68 | 81 | 95 | 110 |
| Effective Volume (m3) | 0.06 | 0.32 | 0.59 | 1.09 | 1.85 | 2.8 | 3.96 | 5.21 | 6.43 | 8.07 | 9.46 |
| Range of Rotating Speed (rmp) | 15-30 | 10-25 | 10-25 | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 | 5-15 | 5-15 | 5-10 |
| Power (kw) | 2.2 | 4 | 5.5 | 7.5 | 11 | 15 | 30 | 45 | 55 | 75 | 95 |
| Inner Width (mm) | 306 | 584 | 762 | 940 | 1118 | 1296 | 1476 | 1652 | 1828 | 2032 | 2210 |
| Outer Width (mm) | 736 | 841 | 1066 | 1320 | 1474 | 1676 | 1854 | 2134 | 1186 | 2438 | 2668 |
| Body Lenght (mm) | 1956 | 2820 | 3048 | 3328 | 4114 | 4724 | 5258 | 5842 | 6020 | 6124 | 6122 |
| Total Lenght (mm) | 2972 | 4876 | 5486 | 5918 | 6808 | 7570 | 8306 | 9296 | 9678 | 9704 | 9880 |
| Distance of Material Inlet & Outlet (mm) | 1752 | 2540 | 2768 | 3048 | 3810 | 4420 | 4954 | 5384 | 5562 | 5664 | 5664 |
| Height of Center (mm) | 380 | 380 | 534 | 610 | 762 | 915 | 1066 | 1220 | 1220 | 1220 | 1220 |
| Hotal Height (mm) | 762 | 838 | 1092 | 1270 | 1524 | 1778 | 2032 | 2362 | 2464 | 2566 | 2668 |
| Heat Inlet (inch) | 3/4 | 3/4 | 1 | 1 | 1 | 1 | 11/2 | 11/2 | 11/2 | 11/2 | 2 |
| Heat Outlet (inch) | 3/4 | 3/4 | 1 | 1 | 1 | 1 | 11/2 | 11/2 | 11/2 | 11/2 | 2 |
JYS horizontal wedge shape sludge paddle dryer,cacao beans dryer,through pros and cons material system, the materials can make pros and cons rolling movements,forming many material falls in the drum,so all material can fully spreaded inside the drum which fully contact with the hot air.in another words, there’s no dead spots for the material inside the drum.
Shandong Leader Machinery Co.,ltd. paddle dryer is a kind of conduction heating and low rotating speed-stirring type drier. There is jacket on the body of drier, hollow oar blade on the hollow shaft, filling heating medium in them, wet material is stirred by oar blade and carries on heat exchange with shaft and oar blade. The structure of machine is generally horizontal type with two or four shafts.
AAA1
1 The thermal efficiency of jys horizontal wedge shape sludge paddle dryer,cacao beans dryerreaches as high as 80%-90%. Heat transfer coefficient K is 100-300Kcai/h.m2°C. Evaporation capacity is 10-30Kcai/h.m2.
2 Operation method: support continuous operation and batch operation, support vacuum drying for thermal sensitive material and normal drying. Support heating, evaporating and cooling.
AAA2
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]