Shandong Leader Machinery Co.,ltd. is a microwave equipment, microwave drying sterilization machine, microwave heating equipment, microwave drying machine, microwave sterilization equipment, microwave drying equipment, whole s microwave curing equipment, microwave drying sterilization condiment, Shandong microwave drying Machine, melon seeds microwave dryer and other products specializing in the production and processing company, has a complete and scientific quality management system. Shandong Leader Machinery Co.,ltd.integrity, strength and quality of products recognized by the industry.
Product Description:
According to customers on the type of oil, daily processing volume, oil standards and other conditions of the requirements of processing customization, size, refining the number of cans, product prices are different.
Specifications
corn oil manufacturing plant1.The residual: 2.1st grade corn germ oil
3.Patent technology
4.Good taste oil
Corn Oil Manufacturing Plant
Corn germ is a traditional kind of material for making edible oil. The whole corn oil manufacturing plant contains three workshops: corn germ pretreatment workshop, corn germ oil extraction workshop and corn germ oil refining workshop.
1. Craft flow for corn germ pretreatment workshop
corn germâ magnetic box â cleaning â softeningâcrusher â flaking rollerâ cooker â oil presser/prepresser â to extraction workshop
Main Equipments of corn germ pretreatment workshop:
1). Corn germ: The oil content in the corn germ is about 40%.
2). Magnetic box: Clearing the iron impurity which might be in the corn germ.
Since in the following steps, the iron impurity will be harmful to the machines.
3). Cleaning: Removing the stone or solid impurities in the corn germ, in case of they will influence the oil yield rate and desolventizing of wet meal in the next process.
4). Softening: This machine helps to adjust the water content and temperature of the corn germ.
5). Crusher: The size of corn germ is big, so it's divided to 3-4 small piece. The small piece is suitable for flaking roller.
6). Flaking roller: This machine will broke the cell of corn germ and add the superficial area of the material.
7). Cooker: The function of cooker is to adjust the water content and temperature of the material. Then the corn germ is suitable for oil pressing or solvent extraction.
8). Oil Presser: This is a main machine in the whole corn germ pretreatment workshop. It helps to extract crude oil.
2.Craft flow for corn germ oil solvent extraction workshop
solvent
â
extractor â mixed oil â 1st and 2nd evaporation â stripping tower â crude corn germ oil
â
Wet meal â LD toaster âcorn germ cake
Main Equipments of corn germ oil solvent extraction workshop:
1). Solvent pumps: continuously spray solvent to the rotary-typr extractor.
2). Roary extractor: spray and soak the prepressed cake with solvent so that oil fats can be
dissolved in solvent (form miscella). After processing, you can get wet meal and miscella
(mixed oil).
3). LD toaster: used to separate the solvent from the wet meal.
4). Miscella tank 1st: pump the miscella ( oil with solvent) into the miscella 1st, then add 10% saline water to it. The phospholipid and impurities in the miscella will react with the saline
water, at last the reactant precipitate, reaching the goal of purifying.
5). Miscella tank 2nd: the purified miscella will be pumped into it.
6). Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will
be discharged to condenser for recycling.
7). Condensers: used to cooling the solvent gas separated from the wet meal and miscella for
recycling.
3. Craft flow for corn germ oil refining workshop
Crude corn germ oil â degumming and deacidificationâ decolorization âdeodorization
â refined corn germ oil.
Main Process of corn germ oil refining workshop:
1). Degumming and deacidification: The gumming is moved by phosphoric acid and hot
water. There are two ways to move the acid in the corn germ oil. One is chemical way, the
other one is physical way. The chemical way is using NaOH to react with acid. This way is
suitable for the capacity of 5-30T per day. The physical way is using steam and centrifugal
to move the acid. This way is used for capacity from 30-2000T per day.
2). Decolorization: This step is used to adjust the color of the oil. You can control the color of the corn germ according to the requirement of your market.
3). Deodorization: The function of this step is to move the special smell in the oil. This is an
important standard for refined oil.
the specification of crude corn germ oil
Item |
Standard |
Smell and taste |
The original smell and taste of corn germ oil |
Moisture and volatile matter (%) ⤠|
0.20 |
Insoluble impurities (%) ⤠|
0.20 |
Acid value (mgKOH/g) ⤠|
4.0 |
Peroxide value (mmol/kg) ⤠|
7.5 |
the specification of refined corn germ oil
Item |
Standard |
Color (Lovibond Cell 133.4mm) ⤠|
R3.5 Y35 |
Smell and taste ⤠|
No smell and good taste |
Transparence ⤠|
Clear and transparent |
Moisture and volatile matter (%) ⤠|
0.05 |
Insoluble impurities (%) ⤠|
0.05 |
Acid value (mgKOH/g) ⤠|
0.20 |
Peroxide value (mmol/kg) ⤠|
5.0 |
Smoke point (°C) ⥠|
215 |
Customers-- High quality corn oil manufacturing plant with CE and ISO
Shandong Leader Machinery Co.,ltd. have customers from all over the world like Uzbekistan, Kyrghizstan, Kazakhstan,and Canada, Chile, Argentina,Ethiopia, india, malaysia, Zambia, Nigeria, Russia , Turkey, Tunisia ,more than 100 countries overseas.
3. Advantage of tea seeds oil making machine
(1) Simple design, small volume and light weight, easy to handle and move.
(2) Easy for operating, low labor intensity and high economical profit.
AAA1
Electronic system of this soy protein production line is the most advanced part of this machine, it is fully automatic, easy to operate, and there’s no special request to the operator, so this machine is particularly suitable for household and workshop.
3. Stainless Oil Drum
soy protein production line is put into the assembly of the press boring ,then it being droved up by the oil cylinder piston ,oil will outflow from the gap of press boring ,and then pass the oil drip pan to the drum for oil storage.
AAA2
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
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Mobile: +86 18363700691 (Also WhatsApp & Wechat)
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