Shandong Leader Machinery Co.,ltd. have engaged in Oil Refinery Equipment and Microwave Equipment since1997 in China,with 20 years` experience and 80 engineers,, scientific research, manufacturing, installation, commissioning.We can provide customers with design and services of 1-2000 tons oil equipment.factory occupied area is over 100,000 square meters,more than 3200 customers all around the world, we greatly hope to have the opportunity to serve you.
Product Description:
According to customers on the type of oil, daily processing volume, oil standards and other conditions of the requirements of processing customization, size, refining the number of cans, product prices are different.
Energy Saving LD Group corn germ oil extraction production machinery
---Flow Chart:
Evaporation and Steam Stripping
â
Sunflower FlakesâOil extractionâMixed oil processingâCrude oil
â
Solvent collectionâWet cake desolventizingâFinished cake
---Process Description of equipment for oil extraction:
1). Solvent Extraction Procedure
The sunflower meal gets into the extractor through feeding scraper, the materials
run a circle from the feed inlet to discharge outlet in the extractor.
Spraying the extruded rice bran with the concentrate diminishing miscella
between the feed inlet to discharge outlet. Then before getting into the drain
off section, spraying again with fresh solvent, the drained wet meal discharges
into the wet meal scraper from the extractorâs discharge grid through kick-out device.
The concentrated miscella gets into the two-stage hydrocyclone from the pump,
to remove the powder impurities, finally get into the miscella tank.
This is Preparation for oil press machine and cold press oil machine.
2). Desolventizing Procedure
The solvent contain wet meal that from the extractor are sent to the
LD desolventizerâs pre-desolventizing layer by scraper through air locker,
the bottom is heated by indirect steam to remove part of solvent;
then the predesolventized wet meal get into the desolventizing layer,
there are Automatic control on the desolventizing layer to keep certain
thickness of materials, then the bottom gets into the direct steam to remove
all the solvent, at same time some steam condense in the meal,
the moisture content of meal will sectional rise after sunflower oil production line.
The desolventized meal falls onto the drying layer quantitative through rotary valve,
the drying layer keeps certain materials level, then process the drying procedure,
after drying get into the cooling layer to lower down the temperature,
finally discharge the finished meal through automatic flow controlling gate,
then though the scraper to transport the meal to warehouse for oil press machine
and cold press oil machine.
3). Evaporation Procedure
The miscella gets into the first long tube evaporation pass from the miscella tank,
the evaporated solvent gets into the evaporation condenser through separation
chamber, there are liquid level controlling device on the separation chamberâs outlet
pipeline to keep the liquid seal, the miscella that after first evaporation concentration
gets into the second long tube evaporator for evaporating process.
The shell pas is heated by indirect steam, the evaporated solvent vapor gets into
evaporation condenser through separation chamber, there are liquid level controlling
device on the separation chamberâs outlet pipeline to keep the liquid seal.
The miscella gets into the stripping towerâs disks from the top of the tower,
then fall down layer by layer, meanwhile jet direct steam from the bottom of
tower to remove the residue solvent of sunflower oil production line.
The top exit connects evaporation condenser, the high vacuum jet pump
keep the stripping tower working at negative pressure condition,
also there are liquid level controlling device in the bottom of stripping tower to
keep the liquid seal and steady flow quantity of product oil,
the crude oil are extracted out from the bottom of tower through
extraction pump, after cooling then get into crude oil tank for
sunflower seeds oil press machine.
4). Solvent Condensation and Water Separation Procedure
The liquor condensate that from evaporation condenser, energy saver
condenser and steam stripping condenser is collected together then
through recovery pump to inject them into water segregator.
The end condensed steam enter into the energy saver condenser,
the energy saverâs liquor condensate and first evaporation shell
passâs liquor condensate get into the water segregator directly.
The free gas of energy saver condenser,tripping condenser, water segregator
and solvent library together enter into the final condenser, the end steam from
final condenser is absorbed by paraffin recovery device of oil press machine
and cold press oil machine.
The solvent phase of water segregator flows into solvent library for partial recycling,
the water phase discharged into steam tank, the direct steam gets into the steam tank
from the bottom to evaporate residue solvent, after this the water phase
discharged into water seal tank.
5). Tail Gas Absorption Procedure
The non condensed vapor from extraction evaporator, DT evaporator, oil stripper,
cooking pot, water segregator and underground solvent tank, get into the final condenser
for recovering the solvent, the non condensed vapor from the final condenser gets into
the mineral oil recovery device, the free gas are discharged into air through fire barrier.
Our Service
1. Pre-sale Service
* Selecting equipment type
* Designing and fabricating the products in accordance with the special requirements
of the clients
* Training technical personnel for our clients
* Providing construction and technology consultations or working out proper
construction schemes for those new, special or different projects
2. Services provided during the sale
Respect our clients, present the clients with ease, relaxation and a surprise, devote
ourselves to improve the total value of our clients.
* Checking products acceptance ahead of delivery
* Introducing the service system to our clients
3. After-sale Services
Improve the added value of our products, and let the client free from the using troubles:
* Assisting the clients preparing for the first construction scheme
* Installing and testing the equipment
* Training the first-line operators on site
* Examining the equipment regularly
* Taking the initiatives to eliminate the failure rapidly at site
* Distributing the guarantee fittings door-to-door
* Providing technical exchanging
* Providing maintenance for big item
Shandong Leader Machinery Co.,ltd. are one of the leading Manufacturers and Suppliers of Energy Saving LD Group corn germ oil extraction production machinery . Shandong Leader Machinery Co.,ltd.manufacture oil expeller machine using cutting-edge technology and high grade parts and components like electric gas, hydraulic valve, etc., that are procured from famous brand manufacturers. The electric cabinet housed in the oil expeller machine automatically controls the production.
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1. Hydraulic Pump
energy saving ld group corn germ oil extraction production machinery of this oil expeller machine is the main power force of this machine
it includes transmission shaft, turbine, worm gear, gear pump, high pressure pump, overflow valve; super high pressure safety valve; hand-operated valve; seamless steel tube; pipeline connect and other spare parts.
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2. Electric System
Electronic system of this oil expeller machine is the most advanced part of this machine, it is fully automatic, easy to operate, and there’s no special request to the operator, so this machine is particularly suitable for household and workshop.
3. Stainless Oil Drum
The oil material is put into the assembly of the press boring ,then it being droved up by the oil cylinder piston ,oil will outflow from the gap of press boring ,and then pass the oil drip pan to the drum for oil storage.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]