Shandong Leader Machinery Co.,ltd. have engaged in Oil Refinery Equipment and Microwave Equipment since1997 in China,with 20 years` experience and 80 engineers,, scientific research, manufacturing, installation, commissioning.We can provide customers with design and services of 1-2000 tons oil equipment.factory occupied area is over 100,000 square meters,more than 3200 customers all around the world, we greatly hope to have the opportunity to serve you.
Product Description:
According to customers on the type of oil, daily processing volume, oil standards and other conditions of the requirements of processing customization, size, refining the number of cans, product prices are different.
Palm Oil Refinery Plant
1. Palm Oil Refinery Plant
In order to achieving a good quality of Palm Oil ( good Taste, Good Odor , Good Appearance and storage easily.), The Crude soybean oil obtained by screw pressing and solvent extraction of soybeans will be sent to refinery to refining ( Degumming, Alkali Refining; Bleaching; Deodorizing; Dewaxing( some edible oil); fractionation ( some edible oil)
- Inputting Capacity: 5TPD ---1000TPD
- Inputting Raw materials: Palm Oil
2. Palm Oil Refinery Plant--Degumming
Crude Red Palm Oil contain gums, or gum like material. These consist largely of different carbohydrates,
proteins and nitrogen compounds, and can be divided into hydratable and nonhydratable gums.If these
are not removed before the fat or oil is exposed to the high temperatures used in deodorization or
deacidification/deodorization, quality problems can well emerge. This is because the gum can give rise to problematic emulsions that in turn result in a significant waste of oil that could otherwise provide revenue.Water, chemicals or enzymes These gums can be removed using either water degumming, other specialist degumming and special degumming processes. Hydratable gums can be removed using water, because they absorb water and then become insoluble in oil. They are then removed using centrifugation .
Nonhydratable gums, on the other hand, are normally removed using a form of acid hydrolysis or caustic soda neutralization â phosphoric acid is the most common because it is the most cost effective.
Adding such acids also helps remove any trace metals by making them form insoluble complexes.
2.1 Main Equipment of Degumming & Neutralization
- Buffer tank
- Blending Device
- Centrifuge Separator
- Heat Exchanger
Specification of Centrifuge Separator
Model |
Capacity (l/h) |
Inlet Pressure (mpa) |
Out let Pressure (mpa) |
Power (KW) |
Weight (kg) |
Dimension(mm) |
DHZ550E |
6000-15000 |
0.05 |
0.1-0.3 |
22 |
2600 |
1850Ã1550Ã2050 |
DHZ550A |
5000-10000 |
0.05 |
0.1-0.3 |
18.5 |
2600 |
1850Ã1550Ã2050 |
DHZ470 |
2500-7000 |
0.05 |
0.1-0.3 |
15 |
1700 |
1800Ã1200Ã1800 |
DHZ400 |
2000-4000 |
0.05 |
0.1-0.25 |
15 |
1500 |
1800Ã1200Ã1800 |
DHZ360 |
1200-2500 |
0.05 |
0.1-0.25 |
7.5 |
650 |
1500Ã1150Ã1500 |
DRZ550 |
6000-1800 |
0.05 |
0.1-0.3 |
22 |
2200 |
1620Ã1300Ã2200 |
DRZ400E |
4000-7500 |
0.05 |
0.1-0.35 |
7.5 |
850 |
1300Ã900Ã1500 |
DRZ400A |
2000-6000 |
0.05 |
0.1-0.35 |
7.5 |
800 |
1300Ã900Ã1450 |
DR(S)Z360 |
1200-2500 |
0.4-0.55 |
0.2-0.4 |
5.5 |
600 |
1250Ã1050Ã1500 |
3. Palm Oil Refinery Plant--Bleaching
Bleaching is one of the key processes in Soybean Oil refinery, designed to remove not only pigments, but
also a wide range of other impurities. Most crude fats and oils contain impurities that have to be removed
for both commercial and health reasons. Modern industrial bleaching technologies are the way to do this.
3.2 Main Equipment of Bleaching
- Heat excahnger
- Bleacher
- Blending Device
- Leaf Filter
4. Palm Oil Refinery Plant--Deodorization
Deodorization is an absolute necessity in processing Soybean fats and oils. How efficiently it is done
determines what you can achieve in your processing operations as a whole, in terms of removing odours,
pigments and volatile substances.
When processing Soybean oils and animal fats, it is crucially important to remove any undesirable
compounds that can affect flavour, odour, stability and colour. Deodorization is a vacuum steam
distillation process in which steam is passed through such oils at very low pressure and relatively high
temperature in order to remove any such substances still present after the preceding processing stages.
4.1 Main Equipment of Deodorization
- Dearator
- Heat Exchanger
- Deodorizing Tower ( Packing structure)
- Free fatty Acid Recovery device
Palm Oil Refinery Plant ---Dry Fractionation
In edible oil processing, a fractionation process consists of a controlled cooling of the oil, thereby inducing a partial, or âfractionalâ, crystallization. The remaining liquid (olein) is then separated from the solid fraction (stearin) by means of a filtration or centrifugation.
5 Final Palm Oil Quality
Item |
Quality Index |
|||
First grade | ||||
Color |
( Lovibond Colour 25.4mm) |
----------------- |
||
(Lovibond Colour 133.4mm) |
Yellow 20 Red 2.0 |
|||
Smell & taste |
|
Odorless &bland |
||
transparency |
|
Clear& Colorless |
||
Moisture&Volatiles |
% |
0.05 |
||
Insoluble |
% |
0.05 |
||
Acid Value(KOH) |
(mg/g) |
0.2 |
||
Per Oxide Value |
(mmol/kg) |
5.0 |
||
Residue solvent |
(mg/kg) |
|
Not be detected |
|
6 Company Indroduction
LD And Oils Machinery Co., Ltd. (short for HHFOME) is a manufacturing enterprise specialized in producing oil and cereal processing equipments in China. HHFOME consists of LD Huaxian Machine Factory, Huaxian Hangpeng Machinery Co., Ltd. and Beijing Huakang Xiwang Biological Technology Co., Ltd.. Established in 1988, HHFOME covers an area of 63,000 square meters and has 210 senior engineering technicians. Our company has 202 sets of automatic processing equipment. Processing capacity of our enterprise is more than 3000 sets every year. HHFOME has obtained independent export rights and has passed the evaluation of ISO9001:2000 Quality System Management Certification. We have got 22 National patents, 4 international awards, 2 national awards and 2 provincial awards.
Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
----- deep processing project
Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-120T/H palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project
Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
If you want to know more information about soybean oil plant, pleasesend E-mail to us E-mail: sales09(at)oilmachineworld.com Skype: LD-sales09 Mobile: 0086-18203651296 ( viber & whatsapp)
Why choose Shandong Leader Machinery Co.,ltd.?
1.CE listed,competitve price oil machine refinery.
2.Shandong Leader Machinery Co.,ltd. are a factory manufacturing edible oil machine, production capability, quality control, Service.
3.Inspected by the Inspection Institution of Bureau Veritas Certification.
4.100% QC inspection Before Shippment.
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Shandong Leader Machinery Co.,ltd. have customers from all over the world like Uzbekistan, Kyrgyzstan, Kazakhstan,and Canada,
Chile, Argentina,Ethiopia, India, Malaysia, Zambia, Nigeria, Russia , Turkey, More than 100 countries and areas.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]