Shandong Leader Machinery Co.,ltd. have engaged in Oil Refinery Equipment and Microwave Equipment since1997 in China,with 20 years` experience and 80 engineers,, scientific research, manufacturing, installation, commissioning.We can provide customers with design and services of 1-2000 tons oil equipment.factory occupied area is over 100,000 square meters,more than 3200 customers all around the world, we greatly hope to have the opportunity to serve you.
Shandong Leader Machinery Co.,ltd. has finished hundreds of successful projects over the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type oil.We have independent import and export department. Our equipment has been successfully exported to more than 100 countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.
Worm screw for palm oil mill
Product DescriptionWorm screw for palm oil mill:
Worm screw for palm oil mill:
1.palm fruit/bunch â sterilization â threshing â digesting â clarification â
purification âdring â CPOâ refining â bleaching â deodorizing âRBD palm oil â
crystallization â fractionation â RBD olein & RBD stearin
2.palm kernel âdepericarper â crushing â pressing â CPKO â refining â RBDPK
oil , RBDPK olein & RBDPK stearin
1.Fruit reception system
1.1 Use truck to transport the ripe and fresh palm fruits from fruit ranch, weigh up them by platform scale and record, and then pour them into the discharging table.
1.2 Start control valve to open the discharging table, then fruit drop in the fruit basket car freely.
1.3 Drag the fruit basket car which loaded with fresh palm fruits to the downward of the bridge crane by power cable tray and cable tray, then use bridge crane to sling the fruit basket car to the track lead to sterilizer sterilizing tank.
2. Sterilizer system
2.1 After drag the fruit basket car into the sterilizer sterilizing tank, close the sterilizer sterilizing tank and open the vent valve below it. Then inlet saturated vapor, close the vent valve after the cold air in the tank was excluded generally, and enter into the period of steaming and sterilizing.
2.2 Close the inlet valve after the sterilizing process. Drain out the water and vapor in tank, then you can open the door of the sterilizer sterilizing tank.
2.3 Drag the cooked fruit basket car to the downward of the beige crane.
3.Threshing system
3.1 Pour the sterilized fruit in the fruit basket car into the unloading equipment.
3.2 Feed the fruit regularly into the fruit-separating machine to separate.
3.3 After twisting and beating in the fruit-separating machine, the fruits will fall off entirely.
4. Pressing system
4.1 Palm fruit was transported to crasher by elevator.
4.2 Fruit was heated in crasher.
4.3 After sterilizing, the broken palm fruit flow into the palm oil press machine to pressing oil and water mixture outflow from pressing chamber shell hole, in the same time,the fiber cake and core was discharged from bonehead clearance and then drop in the packing anger of broken cake.
5. Fiber, cake, shell and kernel separation system
5.1 Fiber cake was dropped into packing auger, use interrupted blade to break up the palm cake, evaporate the palm cake constantly during the transportation, and the enter into the fiber and core separation machine. Use induced draft system which compose of draught fan and wind net to transport fiber to boiler room to burn. Palm core of large proportion drops into the bucket elevator from the other side of the fiber and core separating machine and then to transport to the core charging bucket to dry.
5.2 Open the discharging hole which is at the bottom of the core chafing bucket, then palm core drop into husking machine to husk.
5.3 Use shell kernel separator to separate the shell and kernel mixture after husking.
5.4 Kernel are charged into kernel holding tank and shell are transported to boiler room to burn.
6.Clarification system
6.1 Use vibrated sifting filter to remove residues like fiber in the crude palm oil, then the oil enter into the passivating tank.
6.2 There are indirect and direct steam in the passivating tank. After passivation, palm oil and water mixture are banished to the high-order position tank and then flow into the clarification tank.
6.3 Clarified oil flow into the oil tank, use disc separator to remove water in oil and then use plate heat exchanger to eliminate the residual water completely.
6.4 After vacuum drying, the oil flow into net oil tank and then feed into the final-product oil tank directly.
Refinery Process
1.Preheating:
Pumping crude oil into hydrate tank (oil refining tank), on one hand, quickly stirring, on the other hand , heating by steam or heat-transfer oil (in coil pipe), rise oil temperature.
2.Degumming:
This is the most important section of hydrate degumming, manage the adding water (there is a little acid in the water) amount, temperature and add water speed, usually water adding amount is about 3 times of phospholipid content, that is 3-10% oil weight, water temperature needs to be higher than oil temperature.
3.Deacidification:
This part adopt alkali refining method, that is use alkalis like (NaOH) to neutral the free fatty acid in oil, during this process it will produce soapstock, mthen separated from the oil by setting several hours. NAOH solution, not only neutral free fatty acid, also can act with other matters like protein, mucus, phospholipid, pigment. After settling, release the soapstock from the tank bottom. Adding hot water to rinse, remove off the leftover lye, soap and some unhydrated phospholipid in the oil. Finally pumping out soapstock from the tank bottom.
4.Decolorization:
In normal situation , there is pigment in the crude oil , we need to using the active clay to absorb the pigment away, after 20 mins, we use the vibrating filter to filter the waste clay away. If you want to get light color oil, you need to add more active clay. That is mean, the customer can accord to his requirement to control the oil color. This process is carried out under the vacuum condition.
5.Deodorization and Dehydration:
Usually ,there are some odors in the crude oil , it affects the quality of the edible oil. About our refining process , we usually use the direct steam to take odors away in the vacuum condition. General speaking there is about 0.5% water in the alkali refined oil, in the deodorization pot, thetemperature is very high, it also can finish the dehydration section.
6. Filtering:
This process can remove off the small amount of unsettle gum soluble impurities in the degummed oil, after oil dehydrate cooling (60 °C), filtering again, to ensure the product oil quality. Then pumping the final oil into the oil tank.
Our Services
We will be commitment to provide high quality products on sunflower oil press,soybean oil press,peanut oil press,cottonseed oil press,copra oil press and so on,and we aslo spply turn-key vegetable oil production line from raw material to refined oil
1. Ensure to timely provide complete sets of equipment and accessories.
2. Ensure that one-time installation debugging acceptance.
3. To provide high quality material with preferential price.
4. Priority to provide customer our new craftworks and products.
5. Free training technological operator to ensure the trained staff can operation independently.
6. In the installation process,we will appoint a installation supervision staff on the spot.
7. we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.
8. In the warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers will take the responsibility for the free repair and replacing spare part.
9. Due to the damage caused by the customer,we only charge material costs for repair and replacement.
10. After the receipt of customers notice,we will suggests the method to solve problem within six hours,or send specialist to the site to solve the problem within twenty four hours.
Contact
Brief Instructions of Advanced technology worm screw for palm oil mill:
advanced technology worm screw for palm oil mill is made of stainless steel, after research and development of technical personnel to improve successful general multi-functional food machinery, the roasting machine is designed according to the market need , model fashion luxury, integrating all kinds of nuts type mechanical performance advantages, stable mechanical properties, adopting closed belt transmission, use liquid gas heating type, energy saving, high efficiency, safety, hygiene.
AAA1
advanced technology worm screw for palm oil mill adopts horizontal cylinder, 360 - degree circular mixing roll, automatic cycle stirring, heating and stirring evenly, relative seal, braised fire effect is very good, convenient operating in pan, funnel replenish roasting materials, save time and effort. With functions of automatically be out of the pot, automatic sand and chestnut separation function, operation simple and convenient, quick, and easy to understand, and many other advantages. Shandong Leader Machinery Co.,ltd. also offer special formula and technology of making better food color and taste.
AAA2
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
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