Shandong Leader Machinery Co.,ltd. have engaged in Oil Refinery Equipment and Microwave Equipment since1997 in China,with 20 years` experience and 80 engineers,, scientific research, manufacturing, installation, commissioning.We can provide customers with design and services of 1-2000 tons oil equipment.factory occupied area is over 100,000 square meters,more than 3200 customers all around the world, we greatly hope to have the opportunity to serve you.
Shandong Leader Machinery Co.,ltd. has finished hundreds of successful projects over the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type oil.We have independent import and export department. Our equipment has been successfully exported to more than 100 countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.
sunflowerseed oil processing equipment
Safety:
1. we using auto welding machine to make the reactor,which can guarantee the quality of welding seam,avoid cracking and has a long life for about 8 years.
2. professional heating treatment and x-ray detection chamber for welding seam .
3. vacuum system to prevent oil gas be back to reactor causing accident.
4. with professional thermometer , profession pressure gauge and safety valve.
Environment friendly:
1.de-dusting system to prevent gas and dust from coal burning
2.the exhaust gas will be recycled for heating reactor ,no gas pollution
3.well sealing on every junction parts to prevent gas leak,no smelly
Longer life :
Using Q345R special steel plate ,welding seam with auto welding an will get heating treatment and x-ray detection to extend the life of reactor to the most extend, and the life will 8 years
Energy saving:
1. well sealing for heating system ,no gas leak and saving fuel.
2. the exhaust gas will be recycled for reactor heating.
Product Description
Raw materials of oil equipment involved: soybean, peanut, rapeseed, cottonseed, sunflower seeds, palm nuts, linseed, tea seed, corn embryo, rice bran, oil seeds, etc.
I. sunflowerseed oil processing equipment
-Introduction of sunflowerseed oil pretreatment equipment:
Pretreatment and prepressing section is a very important section before extraction. It will directly affect extraction effect.
The set of pretreatment and prepressing equipment includes cleaning, dehulling, separating, drying, crushing, softening, germ pressing, steaming, roasting and prepressing sections and so on.
1. Cleaning of sunflowerseed oil processing equipment
1).According to different particle size between oilseeds and impurities,remove big and small impurities from oilseeds with vibrating screen.
2). Stones removal. According to different specific gravity and suspended velocity between oilseeds and stones, stones fall down and oilseeds suspend under the action of air flow to separate stones from oilseeds.
3). Magnetic selection. It uses magnet to remove metal impurities from oilseeds. Strong and uniform magnetism attract metals automaically and remove metals to prevent oilseeds carrying stones away, attracted metals by permanent magnet fall down automatically when metals reach non-magnetic area.
4). Remove impurities whose size is similiar to oilseeds according to different mechanical performance between oilseeds and clods, crush clods and then separate them through screen selection or wind selection.
2. Husking of sunflowerseed oil processing equipment
Adopt wind selection and screen selection methods to separate husks from kernels.
3. Crushing of sunflowerseed oil processing equipment
Before flaking, crush big oilseeds into smaller pieces to increase superficial area, beneficial for transfering softening temperature and moisture, improve softening efficiency.
4. Softening of sunflowerseed oil processing equipment
Adjust moisture and temperature of oilseeds to improve their plastivity and reach required flaking condition.
5. Flaking of sunflowerseed oil processing equipment
Roll oilseeds from pellets to thin flakes through mechanical method.
6.Cooking of sunflowerseed oil processing equipment
Steam and cook green-pressing to cooked flakes through moist, heating, steaming and cooking to break the cellular structure so as to improve pressing oil yield and improve quality of oil and cake or meal.
7.Pre-pressing of sunflowerseed oil processing equipment
For oilseeds with high oil content, it needs pre-pressing to press part of oil firstly and then extract residual oil in cake through solvent extraction method.
Craft features of of sunflowerseed oil processing equipment
1.Create good production enviroment
2.Minimize the total fat loss, increase oil yield and output and improve the quality of oil and cake&meal.
3.Comprehensively utilize impurities and offal.
4.Perfectly match extraction production line, design different production processes according to different materials.
The flow chart of of sunflowerseed oil processing equipment
include several section as below: a.cleaning section b.breaking section c.flaking section d.softening section e.cooking section f.oil press section
II.Solvent extraction section of sunflowerseed oil processing equipment
After pre-pressing process , the requirement of peanut cake : moisture is about 8%, the residual oil :18-22% . Use solvent organic solvent through soaking or spraying contact methods to extract oil from the cake. There is only less 1% oil content in meal after oil extraction machine .
Remark: The extraction workshop must be in a separate yard . This yard should be have at least 1.5 m high brick wall all around ,the walls is 12 meters far from extraction workshop.
Fire district : at least 30 meters far from residential area, keep from fire .
III. sunflowerseed oil processing equipment - Oil Refining Machine
Oil refining is according to the different usage and requirements, utilizing the physical methods and chemical processes to get rid of the harmful impurities and needless substance in the crude oil, getting standard oil.
The crude vegetable oil from above mentioned two ways of extracting, oil pressing and/or solvent extraction, will be pumped into oil refinery units to produce cooking oil at various grades.
These processes include neutralization (removing free fatty acid), degumming, decolorization (bleaching), deodorization.Then you can get first grade groundnut/peanut oil .
IV sunflowerseed oil processing equipment - oil dewaxing machine
- sunflower seed oil dewaxing is a kind of new oil processing technology.
- By using sunflower seed oil dewaxing , the sunflower seed oil products of different melting points can be obtained, such as 8, 10, 14, 18, 24, 33, 44, 55 degree etc.
- At the same time, it can also be used to process palm oil and rice brand oil, which can greatly improve additional value of oil products, and increase economic benefits of the enterprise.
- sunflower seed oil dewaxing and production technology developed by our company is of advanced technology, full computer automatic cooperation, lower investment cost, high liquid oil yield, high solid fat purity and high economic benefit.
Picture of sunflowerseed oil processing equipment
Laboratory
Customer visit:
Packaging & Shipping
mal size edible oil mini refinery ,edible oil mill equipment for
Certifications
If you are interested in our Machine ,please kindly contact us with your required daily capacity, treated quantity, raw material and related data, then we would suggest suitable production line and make flowchart for you as your requirement.
FAQ
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: Can you install the machine in local place?
A: We will send our engineers to local place to help installing the machine.
5. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running
The refining section main parts of sunflowerseed oil processing equipment,seed oil making machine manufacture:
1. Deacidification tank, used for acid refining, alkali refining and hydration
2. Bleaching pot, used for removing off pigments, bleaching oils and grease dehydrate
3. Deodorization pot, used for removing fatty acid and other rare delicacy high efficiently
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Leaching Section Processing of sunflowerseed oil processing equipment,seed oil making machine manufacture:
1. The material (for pretreatment) is sent to rotary extraction by the scraper conveyor. The material will extracted by the solvent or mix oil. After this step, we will get meal and mix oil.
2. Meal is sent to toaster. Through the toaster, the solvent in the meal will separate from the meal. The solvent goes to condenser and is recycled to rotary extractor.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]