Shandong Leader Machinery Co.,ltd. have engaged in Oil Refinery Equipment and Microwave Equipment since1997 in China,with 20 years` experience and 80 engineers,, scientific research, manufacturing, installation, commissioning.We can provide customers with design and services of 1-2000 tons oil equipment.factory occupied area is over 100,000 square meters,more than 3200 customers all around the world, we greatly hope to have the opportunity to serve you.
Shandong Leader Machinery Co.,ltd. has finished hundreds of successful projects over the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type oil.We have independent import and export department. Our equipment has been successfully exported to more than 100 countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.
Specifications
crude palm oil refinery plant1, stainless steel
2, low energy consumption
3, easy operation
4, ISO, CE,BV ceretificate
crude palm oil refinery plant
Full Continuous refining of crude palm oil refinery plant Introduction:
Alkali hot water
Crude oilâfilterâmixâreactorâmixâreactorâcentrifugal separationâoil residue
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Phosphoric acid hot waterâmix â
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degumming oilâcoolerâdryâcentrifuge separationâmixâalkali liquor
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â vacuum steam jet pumpâsteam citric acid
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bleaching earthâmixâdecoloringâfilterâdecoloring oilâmixâheat
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refined oilâfilterâcoolâdeodorizingâvacuum
Main Processes Introduction:
Hydration Deguming & Alkali Refining Deacidification Process:
Neutralization: the crude oil is output by the oil feed pump from the oil tank, and next enters the crude oil heat exchanger to recover part of heat after metering and then is heated to the required temperature by the heater. After that, the oil is mixed with the metered phosphoric acid or citric acid from phosphate tank in the gas mixture (M401), and then enters the conditioning tank (R401) to make the non-hydratable phospholipids in oil change into the hydratable phospholipids. Add the alkali for neutralization, and the alkali quantity and alkali solution concentration depend on the quality of the crude oil. Through the heater, the neutralized oil is heated to the temperature (90°C) suitable for centrifugal separation to remove the phospholipids, FFA and other impurities in the crude oil. Then the oil goes to the washing process.
Degumming section
Continuous Refining Decoloring Process:
The main function of decoloring process is to remove oil pigment, residual soap and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.
The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110°C), and then goes to the bleaching earth mixing tank. The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil.
Continuous Decoloring Process Features:
1. The oil fully contacting with the decolorant can improve the decolorization efficiency and reduce the usage of decolorant;
2. The continuous and uniform material flows will balance the decoloring time and avoid the recovery of grease oxidation and acid value.
3. The special mixing structure of decoloring tower won't cause the material dead area, which can avoid the adsorbent sedimentation and pipe blockage.
4. The continuous airtight efficient filtration equipment has realized the automation of cake discharge and reduced the labor intensity.
5. The advanced drying technology can reduce the oil content in filter cake.
Degumming section
Vertical Leaf Filter Machine
Continuous Refining Deodorizing Process:
The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA); the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Such volatiles as FFA from the deodorizing system are separated by the packing catcher, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the FFA storage tank.
Automatic control System:
Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
Automatic Computer Screen Display
Our Warm Professional Advice:
If you like our products,please kindly tell us your requirements,includes raw material name ,your processing capacity per day, have the production plant or not and related data, then we can efficiently make a cost-effective plan for you, we can calculate the cost and profit for you. Your trust and support are our large success.
Method of crude palm oil refinery plant
crude palm oil refinery plant production line includes two parts, one is pretreatment line, the other is oil seed press machine.
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Pretreatment part is used for cleaning and adjusting texture of the materials ,crude palm oil refinery plant can improve oil yield rate, reducing breakdown of the machines. General speaking, the pretreatment machines include Magnetic drum, Cleaning sieves, Sheller, Crusher, Flaking roll, Cooker, Softening pot , Puffing machine and so on. After pretreatment, the materials will be sent to oil expeller, then the crude oil got. Different materials have different pre-press methods. Shandong Leader Machinery Co.,ltd. usually collocate proper press line according to the customers' materials.
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Shandong Leader Machinery Co.,ltd. can produce all kinds of cooking oil machinery, which includes palm oil production machine, peanut oil production line, soybean oil, cotton oil, sunflwoer oil, corn oil, rice bran oil and other kinds of edible oil production line.
The whole production line includes crude palm oil refinery plant, oil extraction(solvent) machine, oil refining equipment,crude palm oil refinery plant palm oil fractionation equipment, sunflower oil dewaxing plant, decoloring process machine, deodorization process machine and other machine.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]