rice bran oil extraction machinery bangladesh

Specifications

rice bran oil extraction machinery bangladesh

LD wu

Mobile : 15938721580

Skype : LD.wu666

Alibaba: cn1500376114

Simple Craft Flow Chart

Pretreatment and Press process:

Cleaning and separating----steaming----cooking----pressing----filter----crude oil

Each step purpose:

A, Cleaning and separating: Remove the broken rice and other impurities, that can guarantee the oil yield

B, Steaming: In order to soften the crude fibre and conglomerate the protein,break the cell wall,small oil drip can gather into the big oil drip, so that the oi can be easily out.

Condition: rotate speed: 40 temperature:80~100°C time:10min moisture:25~30%

C, Cooking: lower the moisture in the rice bran, so that oil can be easily out,

Condition: stir constantly.temperature:125°C,time:20~30min,moisture lower to:5~7%.

D, Press condition: temperature:80~90°Ctime:3~5min

E, Filter condition: temperature: 70°C

Refining process:

Crude oil----degumming----deacidification----decoloring----filter----deodorizing----fourth grade oil

Crude oil----degumming----deacidification----decoloring----filter----deodorizing----dewaxing----degrease----first grade oil

Four grades oil in China Standard

Cleaning and Separating:

This process mainly to remove the impurities like iron,sand,broken rice and others. If the impurities exist in the rice bran, it will affect the machines operation. And make the crude oil impure,then largely affect the refining process.

The cleaning method mainly includes screen and magnetic separation.

Steaming:

This process namely soften the rice bran,making the bran cooked.as the rice bran is low oil content and low moisture content, so it has to through steaming to adjust its moisture and temperature to a suitable level, that can increase the rice bran elastic-plastic. break the cell wall and oil easily out when pressing.

Cooking:

This process has the same purpose with steaming, aiming to make the oil out easily, the difference is just lower the moisture to 5~7%,to much water content will affect the oil outing.

Pressing:

This is the oil out process, the cooked rice bran will be sent to screw oil press machine through the screw conveyor. After pressing, we can get the crude rice bran oil.

Filter:

Filter the crude oil with canvas or double layer cloth in the Plate-fram filter, control the temperature to 70°C,then the crude oil will be sent to the refining process.

rice bran oil mill bangladesh:

Phosphoric acid alkali clay vacuum

↓ ↓ ↓ ↓

Crude oil---- degumming ----deacidification ----decoloring ----deodorizing ----fourth grade oil

↓ ↓ ↓ ↓

Oil sediment soapstock Clay residue waste gas

Introduction of the whole process:

A,First send the crude oil into the mix reactor with certain quantity water and acid, after well blended send into the centrifugal separator and then separate the oil sediment.

B,Second send into another mix reactor, adding certain concentration alkali and well neutralization reaction. Separate the soapstock through the centrifugal separator.

C,Now wash the crude oil with light alkali and water, washing out the residual soapstock.

D,Third send the oil into the bleaching tower,well blended with certain quantity clay, under the certain temperature,time,vacuum condition, the clay absorb the colorful substance and other impurities. Then separating the waste clay through the centrifugal separator.

E,At last send the oil into deodorization tower,under the certain temperature and vacuum condition, deodorizing the oil through steam stripping. Then get the fourth grade oil.

Our machines advantages:

1,some of our technology adopts Germany standard, and some equipment parts are imported.

2,our stainless steel and carbon steel are all purchased directly from the steel factory.our professional engineer will detect every time.so we can guarantee the quality.

3,all of our welding technicians have the employment certificates.they are good at it.

4,we provide installation and professional training.

5,we supply the service to our customer,if there is any technology problem,we will transfer it to our customer.

Professional suggestion:

Kindly please inform us your required daily capacity, quantity, raw material, covering space and related data,

so that we can provide you professional equipment information and design proper oil production line for you. we will suggest economical and reasonable production line for you.

Oil refining means separating impurity from oil based on the different characteristics of oil and impurity, in order to enhance the stability and security of oil. Oil refining including two technologies, physical refining and chemical refining.echnological process details of rice bran oil extraction machinery bangladesh:
AAA1

1. Acid reaction process
Oil temperature can be adjusted by screw plate heat exchanger. When the temperature is heated to about 80℃, mixing about 85% food grade phosphoric acid into acid reaction tank for reacting. In the tank, most non-hydrated phospholipid transfer into hydrated phospholipid.
AAA1

2. Neutralization process
In the neutral section, degummed oil with appropriate temperature and the appropriate concentration of alkali liquor, into the neutralization centrifugal mixer mixing, in order to achieve the effect of mixed, the mixture is then sent to neutralization tank for enough time, in this process, excessive alkali neutralization of free fatty acids and some phosphate form soapstock , after pumping oil soap mixture into heater oil heating to 85 ~ 90 ℃ in centrifuge separation oil - soap (or oil - glue). Oil soapstock of the separated (or foot) feet into the oil tank, and then to the salting out with soap pump tank isolated part of the oil.
AAA2

3. Washing process
Neutral oil from separator, still contains about 500 ppm soap, in order to reduce the residual content of soap, oil is joined by about 10% of hot water, washed in the washing mixer, hot water will absorb oil soap and other impurities, then in the water separator are separated.

AAA3

If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.

LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]

Shandong Leader Machinery Co.,ltd. is a microwave equipment, microwave drying sterilization machine, microwave heating equipment, microwave drying machine, microwave sterilization equipment, microwave drying equipment, whole s microwave curing equipment, microwave drying sterilization condiment, Shandong microwave drying Machine, melon seeds microwave dryer and other products specializing in the production and processing company, has a complete and scientific quality management system. Shandong Leader Machinery Co.,ltd.integrity, strength and quality of products recognized by the industry.

Why do you choose the Shandong Leader Machinery Co.,ltd. rice bran oil extraction machinery bangladesh?
1.Healthy! Pure mechanical squeezing craft maximally keeps the nutrients of the oil plants.No chemical substances left
2. High working efficiency! Due to a high working efficiency of the screw oil press machinery,both time and power can be saved.
3. Long durability! All the parts are made of the most suitable material and treated with refined crafts, such as cemented quenching and tempering to increase the hardness, consequently the durability.
4. rice bran oil extraction machinery bangladeshCost-effective! Low investment! The wearing parts on the oil press machinery such as the squeeze loop, squeeze spiral and squeeze bar are designed to be dismountable. When they are out of service period, users only need to replace them and there is no need to displace the whole machine.