Why do you choose the Shandong Leader Machinery Co.,ltd. 2016 New Design Automatic waste tyre pyrolysis machine?
1.Healthy! Pure mechanical squeezing craft maximally keeps the nutrients of the oil plants.No chemical substances left
2. High working efficiency! Due to a high working efficiency of the screw oil press machinery,both time and power can be saved.
3. Long durability! All the parts are made of the most suitable material and treated with refined crafts, such as cemented quenching and tempering to increase the hardness, consequently the durability.
4. 2016 New Design Automatic waste tyre pyrolysis machineCost-effective! Low investment! The wearing parts on the oil press machinery such as the squeeze loop, squeeze spiral and squeeze bar are designed to be dismountable. When they are out of service period, users only need to replace them and there is no need to displace the whole machine.
2016 New Design Automatic waste tyre pyrolysis machine
Brief Introduction of LD Company:
LD & Oils Machinery Co., Ltd. (short for HHFOME) is located in the Industry cluster of Huaxian, LD Province which covering 100,000.00 square meters and have more than 580 staffs. We are a large scale and oil equipments production enterprise which specialized in researching, designing, manufacturing, installation. Since now we have got 22 items National patents, 6 international prizes, etc. Our equipments habe got ISO9001, SGS, CE, IAF and CNAS certifications. Also we have been exported to Bolivia, Sudan, Kazakhstan, Russia, Tajikistan, Malaysia, Indonesia, Bangladesh, Vietnam, Thailand, Burma, etc. All of our members will try our to help you build a powerful and most suitable plant to save your costs and get max benefits.
Product Description1. The Waste Tyre Retreading Machine includes the following five main systems: pyrolysis system, heating system, cooling system, gas recycling system and smoke scrubber system.
1). Pyrolysis system: reactor
----The waste tyre, rubber and plastic can be cracked and be gasified in the reactor.
2). Heating system:
---Two heating rooms and direct heating.
3). Cooling system: condensers, cooling pool and cooling tower
---4 vertical condensers to convert the oil gas into oil.
4). Gas recycling system:
----The function of this system is to recycled the gas which cannot be liquefied for buring as fuel.
5). Smoke scrubber system:
---its function is to remove the acids, bad smell and dust from the waste gas, so the gas will be more clean and environmental friendly.
2. Features of Waste Tyre Retreading Machine :
1). Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2). Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
3). National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4). National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
5). Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6). Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
7). Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8). National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.
3. Processing time of 10t Used Tyre Recycling Plant
Processing Time | |
Feeding |
1~2h |
Heating |
9~10h |
Cooling |
3~4h |
Discharging |
1~2h |
Steel Pulling Out |
20minutes |
4. Final products: Steel wires, fuel oil, carbon black and sync gas...
Steel wires: 12%-15% from tyres, to be sold or reprocessed.
Fuel oil: Widely used in industries such as steel and iron factories, ceramics
or chemical industries or hotels, restaurants etc. as fuel oil, or used
for heavy oil generators to get electricity.
Carbon black: Crude carbon black can be used for construction bricks, or widely
used as industrial carbon black N774, N660, N330 or color carbon after
deep-process.
5. Techinical Data of Waste Tyre Retreading Machine :
NO. |
ITEM |
Technical Data |
1 |
Suitable Raw Materials |
Small pieces of Waste tyre, rubber, waste plastic |
2 |
Operating Mode |
Fully Continuous Opreation |
3 |
Structure |
Horizontal Type |
4 |
Loading and discharging |
Fully automatic feeding and discharging under high temperature at same time |
5 |
Capacity(24h) |
10-30Mt |
6 |
Work Pressure |
Slightly Negative Pressure |
7 |
Oil Yield of tyres |
40%-45% |
8 |
Reactor Rotation Speed |
1R/M |
9 |
Power |
50-60kw/h |
10 |
Cooling Method |
Cycle water |
11 |
Type of Drive |
Sprocket Wheel |
12 |
Heating Method |
Hot Air |
13 |
NoisedB(A) |
|
14 |
Main Reactor Weight(Mt) |
25Mt |
15 |
Total Weight(Mt) |
30—40Mt |
16 |
Installation Space Required |
48m*20m |
17 |
Manpower |
2/shift |
The followings are the equipments of our company:
Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
----- deep processing project
Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-1000T/D palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project
Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
---Continuous lignite extraction technology
Introduction of Shandong Leader Machinery Co.,ltd. 2016 New Design Automatic waste tyre pyrolysis machine
Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure.
Non-condensable gas enters the energy saver from the shell of the first evaporator. In energy saver, noncondensable gas exchanges heat with condensate from the evaporative condenser.
Finally, the condensate temperature discharged from energy saver is increased, and the solvent separated water from going to the solvent holding tank.
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advantage of 2016 new design automatic waste tyre pyrolysis machine:
1) The material (for pretreatment) is sent to rotary extraction by the scraper conveyor. The material will extracted by the solvent or mix oil. After this step, we will get meal and mix oil.
2) Meal is send to toaster. Through the toaster, the solvent in the meal will separate from the meal. The solvent goes to condenser and is recycled to rotary extraction.
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3) After the mix oil from the rotary extraction enters into 1st evaporator and 2nd evaporator, most of the solvent in the mix oil is separated.
4)The mix oil from 2nd evaporator goes to stripping tower and almost all the solvent is separated. From the stripping tower, we can get crude oil and solvent. The solvent is sent to condenser and is recycled to rotary extraction.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]