Introduction
Corn germ oil refining machinery is suitable for the normal pressure/micropressure/water decoction/warm maceration/hot reflux forced circulation/permeation extraction & concentration,organic solvent recovery concentration and other processes in Chinese traditional medicine, health products, biological, pharmaceutical, cosmetic and food industries.This is the ideal equipment for Shandong Leader Machinery Co.,ltd., research institutes,research and development departments and laboratories of enterprises and institutions,and many varieties,small batch production of pharmaceutical plant.
Corn germ oil refining machinery
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Sunflower oil is the most widely used oil due to its high linoleic content which is considered nutritionally positive. The kernel accounts for 70% of the seed and the oil content is about 40%-45% in the seeds.
The whole sunflower oil making line contains three workshops:
Specification of crude sunflower oil
Item |
Standard |
Smell and taste |
The original smell and taste of sunflower oil |
Moisture and volatile matter (%) ⤠|
0.20 |
Insoluble impurities (%) ⤠|
0.20 |
Acid value (mgKOH/g) ⤠|
4.0 |
Peroxide value (mmol/kg) ⤠|
7.5 |
Specification of crude sunflower refined oil
Item |
Standard |
Color (Lovibond Cell 133.4mm) ⤠|
R2.0 Y20 |
Smell and taste ⤠|
No smell and good taste |
Transparence ⤠|
Clear and transparent |
Moisture and volatile matter (%) ⤠|
0.05 |
Insoluble impurities (%) ⤠|
0.05 |
Acid value (mgKOH/g) ⤠|
0.20 |
Peroxide value (mmol/kg) ⤠|
5.0 |
Smoke point (°C) ⥠|
215 |
Step 1.Degumming with water to remove the easily hydratable phospholipids and metals.
Step 2.Addition of a small amount of phosphoric or citric acid to convert the remaining non-hydralable phospholipids (Ca, Mg salts) into hydratable phospholipids.
Step 3.Neutralising of the free fatty acids with a slight excess of sodium hydroxide solution, followed by the washing out of soaps and hydrated phospholipids.
Step 4.Bleaching with natural or acid-activated clay minerals to adsorb colouring components and to decompose hydroperoxides.
Step 5.Deodorising to remove volatile components, mainly aLDhydes and ketones, with low threshold values for detection by taste or smell. Deodorisation is essentially a steam distillation process carried out at low pressures (2-6 mbar) and elevated temperatures (180-220°C).
Corn germ oil refining machinery Features
v High efficiency: On the basis of original single vertebral and oblique vertebral structure,this device optimizes the product structure and integrates the concentration equipment to have the function of extraction,concentrate and organic solvent recovery.This device can do the hot reflux recycle extraction and concentrate,normal extracion and concentrate etc,simplifying the operation procedures,make the extraction,filtration,concentrate,condensation and other production processes completed in one step,greatly saved the material and extraction time.Working efficiency has improved by 20~35% compared with the general extraction machine.
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corn germ oil refining machineryv High conversion rate: During the extraction process, the hot solvent (water or alcohol) is added to the material continuously,the solvent from top to bottom pass through the material dissolved the active ingredient,so that the active ingredients in the material liquid is increased by more than 1 times than the average extraction.
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