Introduction
Sunflower cooking oil production machine is suitable for the normal pressure/micropressure/water decoction/warm maceration/hot reflux forced circulation/permeation extraction & concentration,organic solvent recovery concentration and other processes in Chinese traditional medicine, health products, biological, pharmaceutical, cosmetic and food industries.This is the ideal equipment for Shandong Leader Machinery Co.,ltd., research institutes,research and development departments and laboratories of enterprises and institutions,and many varieties,small batch production of pharmaceutical plant.
Sunflower cooking oil production machine
The Sunflower kernel accounts for 70-80% of the seed and the oil content is about
40%-45% in the seeds. The whole sunflower oil plant contains three workshops:
1.Sunflower oil press workshop introduction:
It is necessary for hulling the sunflower seeds before pressing, so it could reduce the wax content of final oil, which is bad for human.
Cleaning process: In order to obtain high effective cleaning, ensure good work condition and production stability, high efficient vibration screen was used in the process to separate big and small impurity.
Suction type gravity stoner removing machine was applied to remove the shouLDr stone and earth, and magnetic separation equipment without power and exhaust system were used to remove iron.
Dust removing wind net is installed.
Softening process: material enters softening drum through feeding auger, and turns over with the rotating drum. The rotating drum is equipped with heating tube,
and there is steam in the tube. When material turns over continuously with the rotating drum, seed is heated to 50-70°C and is fully softened, which can improve seed plasticity, make seed flake thin and burly and improve extraction effect.
Flaking Process: hydraulic compact roller flaker is used to ensure thin and uniform flake, with high toughness and small powder.
Prepressing:squeeze out some of the oil from the high-oil materials, such as sunflower seed , rapeseed to meet the following cake extraction requirements.
The dry cake is loose-structured and not broken, easy for solvent permeability, with low residual oil and low running cost.
2.Sunflower oil extraction workshop introduction:
The second way to extract oil for using chemical solvent to dissolve oil content contained in cake, oil is separated from solvent by vaporizing solvent out. In configuring the solvent extraction plant,
pre-pressing may be involved in which case seeds are lightly pressed, and which leaves about 18% to 22% oil in the pre-pressed cake.
Solvent extraction will further process these cakes and leave less than 1% oil in the final cake. This method results in higher yields, more oil;
Lower power consumption, lower wear & tear / maintenance and high extract efficiency.
Thus it could be used as complement equipment to extract the oil remained in cake, which yields are extra profits. Certainly if the capacity is less than 50 tons, or it is high rate of output oil, this process could be saved.
3. Sunflower oil refining workshop introduction:
The crude vegetable oil from above mentioned two ways of extracting, oil pressing and/or solvent extraction, will be pumped into oil refinery units to produce cooking oil at various grades.
The main equipment of oil refinery is various kinds of vessels and tanks carrying on different tasks with additives.
These tasks may include sedimentation/filtering, neutralization (removing free fatty acid), degumming, decolorization (bleaching), deodorization,
especially the dewaxing process is necessary, more wax would destroy the quality of sunflower oil.
By-Products from edible oil plant
The by-product from the oil press and solvent extraction process is sunflower seed meal. The meal could be used as animal feed with pelleting machinery, especially for chicken, cow,
sheep and fish, or source material for the other way of extraction. You can get soapstock from oil refining process. Soapstock is the source material for laundry soap with soap making machinery and washing detergent.
Our Services
1. Company strength :
a. More than 35 years manufacturing experience.
b. More than 30% of the 200 personnel are professionals.
c. ISO 9001, CE Certification
d. Turnkey products and overseas service
2. Business scope:
a. Oil seeds press production line: 10-1000 t/d.
b. Vegetable cooking oil extraction production line: 10-1500 t/d.
c. Edible oil refinery production line: 1-800 t/d
3. Oil seeds our machine can process:
Sunflower seeds, cotton seeds, soybean, rapeseed, castor, peanut, palm, corn, rice bran, canola, coconut etc.
4. Commitment:
1.Product quality assurance: Products from the quality of raw materials, production, process design, parts processing, production processes, quality control, assembly quality inspection, all-round quality management to ensure that the factory pass rate of 100%.
2. Manufacturers supply spare parts : Long-term provision of spare parts according to the factory ,the company has specialized accessories Sales Department ,through a variety of channels of logistics and the post office ,timely and accurate will you need accessories delivered to you.
3. Provide support: Company technical personnel arrangements free on-site installation and commissioning of the machine, Provide technical training and free, Allows you to easily get started.
Contact me now !
Company Information
Welcome to LD Chemical Engineering Equipment
> Professional manufacturer of edible oil production line equipment.
> Our commitment to quality.
Our workshops
Sunflower cooking oil production machine Features
v High efficiency: On the basis of original single vertebral and oblique vertebral structure,this device optimizes the product structure and integrates the concentration equipment to have the function of extraction,concentrate and organic solvent recovery.This device can do the hot reflux recycle extraction and concentrate,normal extracion and concentrate etc,simplifying the operation procedures,make the extraction,filtration,concentrate,condensation and other production processes completed in one step,greatly saved the material and extraction time.Working efficiency has improved by 20~35% compared with the general extraction machine.
AAA1
sunflower cooking oil production machinev High conversion rate: During the extraction process, the hot solvent (water or alcohol) is added to the material continuously,the solvent from top to bottom pass through the material dissolved the active ingredient,so that the active ingredients in the material liquid is increased by more than 1 times than the average extraction.
AAA2
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]