1, stainless steel
2, low energy consumption
3, easy operation
4, ISO, CE,BV ceretificate
palm kernel processing machine
Full Continuous refining of palm kernel processing machine Introduction:
Alkali hot water
Crude oilÃÂ¢ÃÂÃÂfilterÃÂ¢ÃÂÃÂmixÃÂ¢ÃÂÃÂreactorÃÂ¢ÃÂÃÂmixÃÂ¢ÃÂÃÂreactorÃÂ¢ÃÂÃÂcentrifugal separationÃÂ¢ÃÂÃÂoil residue
Phosphoric acid hot waterÃÂ¢ÃÂÃÂmix ÃÂ¢ÃÂÃÂ
degumming oilÃÂ¢ÃÂÃÂcoolerÃÂ¢ÃÂÃÂdryÃÂ¢ÃÂÃÂcentrifuge separationÃÂ¢ÃÂÃÂmixÃÂ¢ÃÂÃÂalkali liquor
ÃÂ¢ÃÂÃÂ vacuum steam jet pumpÃÂ¢ÃÂÃÂsteam citric acid
ÃÂ¢ÃÂÃÂ ÃÂ¢ÃÂÃÂ ÃÂ¢ÃÂÃÂ
bleaching earthÃÂ¢ÃÂÃÂmixÃÂ¢ÃÂÃÂdecoloringÃÂ¢ÃÂÃÂfilterÃÂ¢ÃÂÃÂdecoloring oilÃÂ¢ÃÂÃÂmixÃÂ¢ÃÂÃÂheat
Continuous Refining Decoloring Process:
The main function of decoloring process is to remove oil pigment, residual soap and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.
The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110ÃÂÃÂ°C), and then goes to the bleaching earth mixing tank. The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil.
Continuous Decoloring Process Features:
1. The oil fully contacting with the decolorant can improve the decolorization efficiency and reduce the usage of decolorant;
2. The continuous and uniform material flows will balance the decoloring time and avoid the recovery of grease oxidation and acid value.
3. The special mixing structure of decoloring tower won't cause the material dead area, which can avoid the adsorbent sedimentation and pipe blockage.
4. The continuous airtight efficient filtration equipment has realized the automation of cake discharge and reduced the labor intensity.
5. The advanced drying technology can reduce the oil content in filter cake.
Vertical Leaf Filter Machine
Continuous Refining Deodorizing Process:
The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260ÃÂÃÂ°C) and then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA); the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85ÃÂÃÂ°C through the cooler. Add the required antioxidant and flavor agent, and then cool the oil below 50ÃÂÃÂ°C and store it. Such volatiles as FFA from the deodorizing system are separated by the packing catcher, and the separated liquid is FFA at low temperature (60-75ÃÂÃÂ°C). When the liquid level in the temporary tank is too high, the oil will be sent to the FFA storage tank.
Automatic control System:
Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
Our Warm Professional Advice:
If you like our products,please kindly tell us your requirements,includes raw material name ,your processing capacity per day, have the production plant or not and related data, then we can efficiently make a cost-effective plan for you, we can calculate the cost and profit for you. Your trust and support are our large success.
Oil refining means separating impurity from oil based on the different characteristics of oil and impurity, in order to enhance the stability and security of oil. Oil refining including two technologies, physical refining and chemical refining.echnological process details of palm kernel processing machine:
1. Acid reaction process
Oil temperature can be adjusted by screw plate heat exchanger. When the temperature is heated to about 80℃, mixing about 85% food grade phosphoric acid into acid reaction tank for reacting. In the tank, most non-hydrated phospholipid transfer into hydrated phospholipid.
2. Neutralization process
In the neutral section, degummed oil with appropriate temperature and the appropriate concentration of alkali liquor, into the neutralization centrifugal mixer mixing, in order to achieve the effect of mixed, the mixture is then sent to neutralization tank for enough time, in this process, excessive alkali neutralization of free fatty acids and some phosphate form soapstock , after pumping oil soap mixture into heater oil heating to 85 ~ 90 ℃ in centrifuge separation oil - soap (or oil - glue). Oil soapstock of the separated (or foot) feet into the oil tank, and then to the salting out with soap pump tank isolated part of the oil.
3. Washing process
Neutral oil from separator, still contains about 500 ppm soap, in order to reduce the residual content of soap, oil is joined by about 10% of hot water, washed in the washing mixer, hot water will absorb oil soap and other impurities, then in the water separator are separated.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Shandong Leader Machinery Co.,ltd. is a microwave equipment, microwave drying sterilization machine, microwave heating equipment, microwave drying machine, microwave sterilization equipment, microwave drying equipment, whole s microwave curing equipment, microwave drying sterilization condiment, Shandong microwave drying Machine, melon seeds microwave dryer and other products specializing in the production and processing company, has a complete and scientific quality management system. Shandong Leader Machinery Co.,ltd.integrity, strength and quality of products recognized by the industry.
Why do you choose the Shandong Leader Machinery Co.,ltd. palm kernel processing machine?
1.Healthy! Pure mechanical squeezing craft maximally keeps the nutrients of the oil plants.No chemical substances left
2. High working efficiency! Due to a high working efficiency of the screw oil press machinery,both time and power can be saved.
3. Long durability! All the parts are made of the most suitable material and treated with refined crafts, such as cemented quenching and tempering to increase the hardness, consequently the durability.
4. palm kernel processing machineCost-effective! Low investment! The wearing parts on the oil press machinery such as the squeeze loop, squeeze spiral and squeeze bar are designed to be dismountable. When they are out of service period, users only need to replace them and there is no need to displace the whole machine.