3.Expanding and extraction;
4.Most suitable service for y
Crude Degummed Soybean Oil Machinery
The whole production line contains three workshops pretreatment&prepressing workshop,oil extraction workshop and oil refining workshop,that are suitable for all kinds of oil seeds, such as soybean,rice bran,copra,palm,corn germ,cottonseed,peanut,rapeseed,sunflower seed, sesame seed and so on.
Pretreatment&Prepressing Workshop of Crude Degummed Soybean Oil Machinery Craft flow:
Crude material ÃÂ¢ÃÂÃÂ cleaning ÃÂ¢ÃÂÃÂ softening ÃÂ¢ÃÂÃÂ prepressing ÃÂ¢ÃÂÃÂ drying ÃÂ¢ÃÂÃÂ to extraction workshop
Pretreatment and prepressing section is a very important section before extraction.It will directly affect extraction effect.
1.Create good production enviroment
2.Minimize the total fat loss,increase oil yield and output and improve the quality of oil and cake&meal.
3.Comprehensively utilize impurities and offal.
4.Perfectly match extraction production line,design different production processes according to different materials.
Oil Extraction Workshop of Crude Degummed Soybean Oil Machinery Craft flow:
extraction ÃÂ¢ÃÂÃÂ mixed oil ÃÂ¢ÃÂÃÂ evaporationÃÂ¢ÃÂÃÂ steam-stripping ÃÂ¢ÃÂÃÂ crude oil
Level rotation extractor, loop type extractor, chain extractor
Use organic solvent through soaking or spraying contact methods to extract oil from oilseeds.
Advantages of extraction craft:
1.High oil yield, low residual oil in meal;2.Low labor intensity;3.Good working environment;4.Good meal quality.
Negative pressure evaporation helps to improve crude oil quality.
1. Adopting negative pressure evaporation can ensure excellent oil quality;
2. Extraction system is highly adaptable, and can adapt to different raw material ;
3. All equipments are provided with exhaust gas absorption systems with excellent absorption effect;
4. Full energy-saving design utilizes heat energy for many times and saves steam consumption;
Oil Refining Workshop of Crude Degummed Soybean Oil Machinery Craft flow:
crude oil ÃÂ¢ÃÂÃÂ degumming&dephosphorization ÃÂ¢ÃÂÃÂ deacidification ÃÂ¢ÃÂÃÂ drying ÃÂ¢ÃÂÃÂ decolorization ÃÂ¢ÃÂÃÂ deodorization ÃÂ¢ÃÂÃÂ defatting ÃÂ¢ÃÂÃÂ dewaxing ÃÂ¢ÃÂÃÂ finished oil.
oil refining is according to the different usage and requirements, utilizing the physical methods and chemical processes to get rid of the harmful impurities and needless substance in the crude oil, getting standard oil.
Advantages of refining craft:
1. After refining the impurity of oil must be less than 0.2% ; 2.Recycling system save power and money; 3.Lower oil waste.
1.Continuous alkali refining shortens contact time between oil and lye,reduces grease saponification,lowers refining consumption,and improves efficiency.
2.Decolorization adopts technology of combining premixing and steam mixing bleaching,which improves bleaching efficiency,saves consumption of bleaching clay,and it's simple and convenient to operate;and negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value.
3.Deodorization adopts new type continuous deodorization equipment which is applicable for deacidification and deodorization of plant oil with high acid value and low-resin content,the actual production proves its most obvious advantages are strong deacidification ability,excellent hot bleaching effect,high refining rate,good oil quality and so on.
4.The process has multiple heat exchange,which makes full use of the heat energy system,effectively reduces steam consumption,and also has the advantages of adjustable production process,flexible operation,high automatic degree,environment sanitation and so on.
Oil refining means separating impurity from oil based on the different characteristics of oil and impurity, in order to enhance the stability and security of oil. Oil refining including two technologies, physical refining and chemical refining.echnological process details of Crude Degummed Soybean Oil Machinery:
1. Acid reaction process
Oil temperature can be adjusted by screw plate heat exchanger. When the temperature is heated to about 80℃, mixing about 85% food grade phosphoric acid into acid reaction tank for reacting. In the tank, most non-hydrated phospholipid transfer into hydrated phospholipid.
2. Neutralization process
In the neutral section, degummed oil with appropriate temperature and the appropriate concentration of alkali liquor, into the neutralization centrifugal mixer mixing, in order to achieve the effect of mixed, the mixture is then sent to neutralization tank for enough time, in this process, excessive alkali neutralization of free fatty acids and some phosphate form soapstock , after pumping oil soap mixture into heater oil heating to 85 ~ 90 ℃ in centrifuge separation oil - soap (or oil - glue). Oil soapstock of the separated (or foot) feet into the oil tank, and then to the salting out with soap pump tank isolated part of the oil.
3. Washing process
Neutral oil from separator, still contains about 500 ppm soap, in order to reduce the residual content of soap, oil is joined by about 10% of hot water, washed in the washing mixer, hot water will absorb oil soap and other impurities, then in the water separator are separated.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Shandong Leader Machinery Co.,ltd. is a microwave equipment, microwave drying sterilization machine, microwave heating equipment, microwave drying machine, microwave sterilization equipment, microwave drying equipment, whole s microwave curing equipment, microwave drying sterilization condiment, Shandong microwave drying Machine, melon seeds microwave dryer and other products specializing in the production and processing company, has a complete and scientific quality management system. Shandong Leader Machinery Co.,ltd.integrity, strength and quality of products recognized by the industry.
Why do you choose the Shandong Leader Machinery Co.,ltd. Crude Degummed Soybean Oil Machinery?
1.Healthy! Pure mechanical squeezing craft maximally keeps the nutrients of the oil plants.No chemical substances left
2. High working efficiency! Due to a high working efficiency of the screw oil press machinery,both time and power can be saved.
3. Long durability! All the parts are made of the most suitable material and treated with refined crafts, such as cemented quenching and tempering to increase the hardness, consequently the durability.
4. Crude Degummed Soybean Oil MachineryCost-effective! Low investment! The wearing parts on the oil press machinery such as the squeeze loop, squeeze spiral and squeeze bar are designed to be dismountable. When they are out of service period, users only need to replace them and there is no need to displace the whole machine.