palm kernel cracking workshop

Palm Kernel Cracking Workshop

Company Profiles:

LD &Oil Machinery Co.,Ltd is a large-sized joint-equity enterprise which specialize in producing edible oil mechanical equipment and it is also a group enterprise integrating scientific research, manufacturing, sales as one.Research Institute of Machine Design Company and LD, LD University of Technology (formerly the LD College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid extraction, etc. R & D and application of new technologies.

Our company have set up Mechanical Design and Research institution,oil press machine department ,large-sized complete oil equipment department,International trade department,production department.Our business involve in small-sized oil pressing series, and oil engineering designing,equipment manufacturing and installing, project contracting,technical service ,new product development,the intensive and deep processing for oil by-products and so on.

The corporation lies in the High-Technology Industrial Development Zone of LD which is the capital city of LD Province. It covers an area of 27000 square meters and contains 12 standardized production workshops,more than 100 sets all kinds of large and middle scale processing,plug welding and assembly equipment,,more than 200 online employee ,among them ,there are exceed 60 administrative staff and engineering technical personnel who hold intermediate and senior professional titles.

Our company have passed ISO9001:2000 international quality management system certification successfully.It has the qualification of manufacturing for one and two types of pressure vessel ,besides,it also has a number of National patents.Since founded in 1982,It has been awarded the "The quality-star enterprise of LD province","Model enterprise with High quality, and keeping promises ","3.15quality and reputation double promise enterprise " and so on.Its Body shape"LD" mechanical products have been awarded with"Chinese famous brand products","National Quality trusted consumer products" and many other honored titles.The pennants such as "High technical skills , reliable partners" from our customers are countless

Our Company has grown into Chinese and oil machinery production and export base with scientific management method, strives for perfection the manufacturing process, innovative manufacturing idea rapidly , its production and the comprehensive economic indicators lies in the forefront of the same industry line, The products have been sold all over the country and exported to more than 30 countries and regions such as Russia, India, South Africa, Ukraine, Nepal, Indonesia and so on .

Company mission:

Regard quality as the company life ,regard user as the god,mutual benefit and win-win situation with integrity,tenet

Quality oriented, Scientific and technological innovation,Service first, Penguin Piloting

Main business:

10-500T/H oil material first cleaning,drying and storage section turn-key project.

100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion,and high oil containedembryos puffed; of direct puffed). Rice bran production line turn-key project.

Leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, LD separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).

30-1000T/D oil continuous grade two or one physical (chemical) refining production line.

20-600T/D sunflower oil, rice bran oil, corn germ oil dewaxing turn-key project

10-200T/D Fatty acid esterification production cooking oil production line.

palm oil mill craft:

FFB→Sterilization→Threshing(Separate the fruit from the bunch)→Digesting(stirring the fruit)→pressing →Purification → CPO →refinery

Reception of palm oil mill:

1.The FFB bunch be transported to plant by truck, after be weighted by weighting bridge, the FFB will be loaded down to FFB Loading Ramp.

2.The iron door of unloading ramp is controlled by hydraulic device, Get the power from Hydraulic pump station.

3.Start on the hydraulic device, iron door be lifted.

4.FFB will fall down to the Palm Fruit screw conveyor, be transported to pretreatment plant, to Vertical sterilizer tank.

Weighbridge:

Loading Ramp:

Sterilization of palm oil mill:

Use the high temperature to boil the bunch and sterilize(145°C,90-120min).

1.By Scraper Conveyor, FFB be transported to the top of sterilizing tank. Falling into sterilizing tank from feed inlet.

2.Sterilizing tank: The inside diameter of sterilizing tank is φ2000mm, length 12500mm, weLDd up by Q235B material(Chemical composition: C012~0.2%, Si0.12~0.3%, Mm0.3~0.7%, P

3.After FFB be transported into sterilizing tank (202), close the door of sterilizing tank, and open the vent valve behind the tank, then saturated steam,which pressure is 3bar and temperature is about 130℃.

4. After all the cooling air have been discharged out,close vent valve, proceed to sterilizing section. Sterilizing time is 55~60minutes.

5. The time of sterilizing is also according the kind of FFB, if the pressure is too high or the time is too long , palm fruit will be rot, also Resulting in the loss of oil, high temperature can change palm color.

6.Finish sterilizing process, close the steam valve, open the valve lead to Blow-off/down Silencer, cant open the sterilizing tank door until discharges out all steam and water.

7. Open the sterilizing tank door, sterilized FFB will fall on the FFB Scraper conveyor. Be transported to next station.

Sterilizer:

Threshing of palm oil mill:

Separate the fruit from the bunch through strong vibrating.

1.The sterilized FFB will be transport to thresher platform by scraper conveyor.

2.We adopt advanced Drum type thresher, insider diameter is φ1800mm, length is 5000mm. The material of main shaft is #45 steel (main chemical composition is C0.42~0.50%, Si0.17~0.37%, Mm0.50~0.30%, P≤0.035%, S≤0.035%, Cr≤0.25%, Ni≤0.25%, Cu≤0.025%).

3.Sterilized FFB be twisted and knocked in thresher. Palm fruit will be separated from empty bunch totally, fall on Fruit Scraper conveyor though fence, the empty bunch will be transported to Bunch Temporary tank by Bunch Scraper conveyor.

Thresher:

Digesting of palm mill:

Stirring the fruit, then digest again.

Pressing of palm oil mill:

Separate the flesh and kernel, get crude palm oil and kernel(no crack-send to the depericarper). And using automatic palm oil press machine.

Screw Press:

Clarification of palm oil mill:

Separate the oil and sludge(get 90% pure oil),the oil contains 45%-55% moisture, sludge and other wastes.

Purification of palm oil press machine and palm oil mill and palm oil machine. Oil purifying treatment-increase the purity.

Other machine:

Tricanter:

Desanding Tank:

BPV:

Turbine:

Kernel Silo:

WHY CHOOSE LD &OIL MACHINERY CO.LTD?

1.Our company has been set up since 1982, It has been awarded the "The quality-star enterprise of China"

2.Our factory is also a group enterprise integrating scientific research, manufacturing, sales as one.

3.We have cooperated with Research Institute of Machine Design Company and LD, LD University of Technology (formerly the LD College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid extraction, etc. R & D and application of new technologies.

4.We have more than 200 employees ,among them ,there are 20 engineering technical personnel who hold intermediate and senior professional titles, and two highly reputed professors.

5.We have exported our machines to Moscow, Romania, Pakistan, India, Bangladesh, Thailand, Indonesia, Nigeria, Malaysia, Tunisia, and so on. Our new customers can visit our demo machines in different countries.

Any more questions, please contact me without hesitation.

Oil refining means separating impurity from oil based on the different characteristics of oil and impurity, in order to enhance the stability and security of oil. Oil refining including two technologies, physical refining and chemical refining.echnological process details of palm kernel cracking workshop:
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1. Acid reaction process
Oil temperature can be adjusted by screw plate heat exchanger. When the temperature is heated to about 80℃, mixing about 85% food grade phosphoric acid into acid reaction tank for reacting. In the tank, most non-hydrated phospholipid transfer into hydrated phospholipid.
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2. Neutralization process
In the neutral section, degummed oil with appropriate temperature and the appropriate concentration of alkali liquor, into the neutralization centrifugal mixer mixing, in order to achieve the effect of mixed, the mixture is then sent to neutralization tank for enough time, in this process, excessive alkali neutralization of free fatty acids and some phosphate form soapstock , after pumping oil soap mixture into heater oil heating to 85 ~ 90 ℃ in centrifuge separation oil - soap (or oil - glue). Oil soapstock of the separated (or foot) feet into the oil tank, and then to the salting out with soap pump tank isolated part of the oil.
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3. Washing process
Neutral oil from separator, still contains about 500 ppm soap, in order to reduce the residual content of soap, oil is joined by about 10% of hot water, washed in the washing mixer, hot water will absorb oil soap and other impurities, then in the water separator are separated.

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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.

LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]

Shandong Leader Machinery Co.,ltd. is a microwave equipment, microwave drying sterilization machine, microwave heating equipment, microwave drying machine, microwave sterilization equipment, microwave drying equipment, whole s microwave curing equipment, microwave drying sterilization condiment, Shandong microwave drying Machine, melon seeds microwave dryer and other products specializing in the production and processing company, has a complete and scientific quality management system. Shandong Leader Machinery Co.,ltd.integrity, strength and quality of products recognized by the industry.

Why do you choose the Shandong Leader Machinery Co.,ltd. palm kernel cracking workshop?
1.Healthy! Pure mechanical squeezing craft maximally keeps the nutrients of the oil plants.No chemical substances left
2. High working efficiency! Due to a high working efficiency of the screw oil press machinery,both time and power can be saved.
3. Long durability! All the parts are made of the most suitable material and treated with refined crafts, such as cemented quenching and tempering to increase the hardness, consequently the durability.
4. palm kernel cracking workshopCost-effective! Low investment! The wearing parts on the oil press machinery such as the squeeze loop, squeeze spiral and squeeze bar are designed to be dismountable. When they are out of service period, users only need to replace them and there is no need to displace the whole machine.