40TPH Palm Oil Milling/Palm Oil Milling Installation And Commissioning Turnkey Project

40TPH Palm Oil Milling/Palm Oil Milling Installation And Commissioning Turnkey Project

Company Information:

1.Our company has been set up since 1982, it has been awarded the "The quality-star enterprise of China".

2.Our factory is also a group enterprise integrating scientific research, manufacturing and sales as one.

3.We have cooperated with Research Institute of Machine Design Company and LD, LD University of Technology (formerly the LD College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid extraction, etc. R & D and application of new technologies.

4.We have more than 200 employees ,among them ,there are 20 engineering technical personnel who hold intermediate and senior professional titles, and two highly reputed professors.

5.We have exported our machines to Moscow, Romania, Pakistan, India, Bangladesh, Thailand, Indonesia, Nigeria, Malaysia, Tunisia, and so on. Our new customers can visit our demo machines in different countries.

palm oil mill craft:

FFB→Sterilization→Threshing(Separate the fruit from the bunch)→Digesting(stirring the fruit)→pressing →Purification → CPO →refining.

Processing flow chart:

Reception of palm oil mill:

1.The FFB bunch be transported to plant by truck, after be weighted by weighting bridge, the FFB will be loaded down to FFB Loading Ramp.

2.The iron door of unloading ramp is controlled by hydraulic device, Get the power from Hydraulic pump station.

3.Start on the hydraulic device, iron door be lifted.

4.FFB will fall down to the Palm Fruit screw conveyor, be transported to pretreatment plant, to horizontal sterilizer tank.

Weighbridge:

Loading Ramp:

Sterilization of palm oil mill:

Use the high temperature to boil the bunch and sterilize(145℃, 90-120min).

1.By Scraper Conveyor, FFB be transported to the top of sterilizing tank. Falling into sterilizing tank from feed inlet.

2.Sterilizing tank: The inside diameter of sterilizing tank is φ2000mm, length 12500mm, weLDd up by Q235B material(Chemical composition: C012~0.2%, Si0.12~0.3%, Mm0.3~0.7%, P

3.After FFB be transported into sterilizing tank (202), close the door of sterilizing tank, and open the vent valve behind the tank, then saturated steam,which pressure is 3bar and temperature is about 130℃.

4. After all the cooling air have been discharged out,close vent valve, proceed to sterilizing section. Sterilizing time is 55~60minutes.

5. The time of sterilizing is also according the kind of FFB, if the pressure is too high or the time is too long , palm fruit will be rot, also Resulting in the loss of oil, high temperature can change palm color.

6.Finish sterilizing process, close the steam valve, open the valve lead to Blow-off/down Silencer, cant open the sterilizing tank door until discharges out all steam and water.

7. Open the sterilizing tank door, sterilized FFB will fall on the FFB Scraper conveyor. Be transported to next station.

Sterilizer Station:

Threshing of palm oil mill:

Separate the fruit from the bunch through strong vibrating.

1.The sterilized FFB will be transport to thresher platform by scraper conveyor.

2.We adopt advanced Drum type thresher, insider diameter is φ1800mm, length is 5000mm. The material of main shaft is #45 steel (main chemical composition is C0.42~0.50%, Si0.17~0.37%, Mm0.50~0.30%, P≤0.035%, S≤0.035%, Cr≤0.25%, Ni≤0.25%, Cu≤0.025%).

3.Sterilized FFB be twisted and knocked in thresher. Palm fruit will be separated from empty bunch totally, fall on Fruit Scraper conveyor though fence, the empty bunch will be transported to Bunch Temporary tank by Bunch Scraper conveyor.

Thresher Station:

Digesting of palm mill:

Stirring the fruit, then digest again.

Digesting Station:

Pressing Station:

Separate the flesh and kernel, get crude palm oil and kernel(no crack-send to the depericarper). And using automatic palm oil press machine.

Screw Press:

Crude oil tank:

Clarification of palm oil mill:

Separate the oil and sludge(get 90% pure oil),the oil contains 45%-55% moisture, sludge and other wastes.

1. After removing the fiber and oil residue by Screening filter, palm crude oil flow

into Passivating oil tank.

2. The passivating oil tank will be inlet indirect steam and directly steam, after passivation

treatment palm oil and water mixture will be pumped to High level tank by Chemical

centrifugal pump, then flow into Clarifying tank stably.

3. There is steam pipe coil in clarifying tank, which can make water oil dilution ratio

stable, and separate water from mixture. And there is oil and sewage outlet, in case the

oil flowing will be short circuit, keep oil temperature around 100℃. After remove sludge

by filter, the water will return clarification tank to keep the water and oil ratio. The

waste water be discharged by another drain-pipe, which with special structure.

4. Clarified oil flow into storage oil tank from discharge hole of clarification tank , after

Disc-type separator remove moisture in the oil, then though Plate heat exchanger

heating to 105℃, remove residual moisture out from oil by Vacuum drier.

5. Vacuum degree of vacuum drying is achieved by Vacuum pump . The power of

vacuum pump is 5.5kw, adiabaticpressure is 23mmHg, the maximum capacity of

exhaust is 120m3/h.

6. The oil have been dried pumped to pure oil tank by Shielding pumps .

7. When the oil temperature in pure oil tank is about 50℃, oil will be pumped to produced oil tank by gear oil pump.

Other machinery:

Tricanter:

Desanding Tank:

BPV:

Turbine:

Kernel Silo:

Oil Tanks:

Any more questions, please contact me without hesitation.

Name:Bright Liu

Trade Manager: cn1511514064

Skype:brightliu8668

Whatsapp:+86 18137172886

Company website:http:www.LDmach.com

Oil refining means separating impurity from oil based on the different characteristics of oil and impurity, in order to enhance the stability and security of oil. Oil refining including two technologies, physical refining and chemical refining.echnological process details of 40TPH Palm Oil Milling/Palm Oil Milling Installation And Commissioning Turnkey Project:
AAA1

1. Acid reaction process
Oil temperature can be adjusted by screw plate heat exchanger. When the temperature is heated to about 80℃, mixing about 85% food grade phosphoric acid into acid reaction tank for reacting. In the tank, most non-hydrated phospholipid transfer into hydrated phospholipid.
AAA1

2. Neutralization process
In the neutral section, degummed oil with appropriate temperature and the appropriate concentration of alkali liquor, into the neutralization centrifugal mixer mixing, in order to achieve the effect of mixed, the mixture is then sent to neutralization tank for enough time, in this process, excessive alkali neutralization of free fatty acids and some phosphate form soapstock , after pumping oil soap mixture into heater oil heating to 85 ~ 90 ℃ in centrifuge separation oil - soap (or oil - glue). Oil soapstock of the separated (or foot) feet into the oil tank, and then to the salting out with soap pump tank isolated part of the oil.
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3. Washing process
Neutral oil from separator, still contains about 500 ppm soap, in order to reduce the residual content of soap, oil is joined by about 10% of hot water, washed in the washing mixer, hot water will absorb oil soap and other impurities, then in the water separator are separated.

AAA3

If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.

LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]

Shandong Leader Machinery Co.,ltd. is a microwave equipment, microwave drying sterilization machine, microwave heating equipment, microwave drying machine, microwave sterilization equipment, microwave drying equipment, whole s microwave curing equipment, microwave drying sterilization condiment, Shandong microwave drying Machine, melon seeds microwave dryer and other products specializing in the production and processing company, has a complete and scientific quality management system. Shandong Leader Machinery Co.,ltd.integrity, strength and quality of products recognized by the industry.

Why do you choose the Shandong Leader Machinery Co.,ltd. 40TPH Palm Oil Milling/Palm Oil Milling Installation And Commissioning Turnkey Project?
1.Healthy! Pure mechanical squeezing craft maximally keeps the nutrients of the oil plants.No chemical substances left
2. High working efficiency! Due to a high working efficiency of the screw oil press machinery,both time and power can be saved.
3. Long durability! All the parts are made of the most suitable material and treated with refined crafts, such as cemented quenching and tempering to increase the hardness, consequently the durability.
4. 40TPH Palm Oil Milling/Palm Oil Milling Installation And Commissioning Turnkey ProjectCost-effective! Low investment! The wearing parts on the oil press machinery such as the squeeze loop, squeeze spiral and squeeze bar are designed to be dismountable. When they are out of service period, users only need to replace them and there is no need to displace the whole machine.