Why do you choose the Shandong Leader Machinery Co.,ltd. Top technology rice bran oil refinery equipment?
1.Healthy! Pure mechanical squeezing craft maximally keeps the nutrients of the oil plants.No chemical substances left
2. High working efficiency! Due to a high working efficiency of the screw oil press machinery,both time and power can be saved.
3. Long durability! All the parts are made of the most suitable material and treated with refined crafts, such as cemented quenching and tempering to increase the hardness, consequently the durability.
4. Top technology rice bran oil refinery equipmentCost-effective! Low investment! The wearing parts on the oil press machinery such as the squeeze loop, squeeze spiral and squeeze bar are designed to be dismountable. When they are out of service period, users only need to replace them and there is no need to displace the whole machine.
Top technology rice bran oil refinery equipment
We are the first and the biggest manufacturer in the field of rice bran oil machinery in China for 22 years.
Our brands LD&Hangpeng won TOP 10 &Oil Machinery Brand in 2012.
We have obtained 7 patents and 13 honors for rice bran oil equipment.
The whole rice bran oil refinery equipment contains three workshops
1.rice bran pretreatment&expansion workshop
2.rice bran extraction workshop
3.rice bran oil refining workshop
1.Pretreatment&Expansion Workshop Craft flow:
Crude rice bran → cleaning → softening → expanding → drying → to extraction workshop
Pretreatment and prepressing section is a very important section before extraction.It will directly affect extraction effect.
Craft features:1.Create good production enviroment
2.Minimize the total fat loss,increase oil yield and output and improve the quality of oil and cake&meal.
3.Comprehensively utilize impurities and offal.
4.Perfectly match extraction production line,design different production processes according to different materials
The full automatic rice bran oil refinery equipment we have obtained patent for expanding,Patent No. is ZL2007 20092291.7.
2.Oil Extraction Workshop Craft flow:
solvent steam
↓ ↓
extraction → mixed oil → evaporation→ steam-stripping → crude rice bran oil
Extractor typesLevel rotation extractor, loop type extractor, chain extractor
Extraction methods
Use organic solvent through soaking or spraying contact methods to extract oil from oilseeds.
Advantages of extraction craft
1.High oil yield, low residual oil in meal;2.Low labor intensity;
3.Good working environment;4.Good meal quality
Negative pressure evaporation helps to improve crude oil quality.
Craft features:
1. rice bran oil refinery machine Adopting negative pressure evaporation can ensure excellent oil quality;
2. Extraction system is highly adaptable, and can adapt to different raw material ;
3. All equipments are provided with exhaust gas absorption systems with excellent absorption effect;
4. Full energy-saving design utilizes heat energy for many times and saves steam consumption;
The full automatic rice bran oil refinery equipment we have obtained patent for extraction,Patent No. is ZL2007 20092291.7.
3.Oil Refining Workshop Craft flow:
crude rice bran oil → degumming&dephosphorization → deacidification → drying → decolorization → deodorization
→ defatting → dewaxing → finished oil.
Refining methods:oil refining is according to the different usage and requirements, utilizing the physical methods
and chemical processesto get rid of the harmful impurities and needless substance in the crude oil, getting standard oil.
Advantages of refining craft:
1. After refining the impurity of oil must be less than 0.2% ;
2.Recycling system save power and money; 3.Lower oil waste.
Craft features:
1.Continuous alkali refining shortens contact time between oil and lye,reduces grease saponification,lowers refining
consumption,and improves efficiency.
2.Decolorization adopts technology of combining premixing and steam mixing bleaching,which improves bleaching
efficiency,saves consumption of bleaching clay,and it's simple and convenient to operate;and negative pressure state
avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality,inhibiting acid value to rise again,
and lowering peroxide value.
3.Deodorization adopts new type continuous deodorization equipment which is applicable for deacidification and
deodorization of plant oil with high acid value and low-resin content,the actual production proves its most obvious
advantages are strong deacidification ability,excellent hot bleaching effect,high refining rate,good oil quality and so
on rice bran oil extraction machinery manufacturer rice bran oil refinery machine.
4.The process has multiple heat exchange,which makes full use of the heat energy system,effectively reduces steam
consumption,and also has the advantages of adjustable production process,flexible operation,high automatic degree,
environment sanitation and so on.
Finished product oil standard
project |
Quality index |
|||
1 grad |
2 grad |
3 grad |
4 grad |
|
color(dispoable cuvettes 25.4mm)≤ |
—— |
—— |
yellow35 red3.0 |
yellow35 red6.0 |
color(dispoable cuvettes 133.4mm)≤ |
yellow35 red4.5 |
yellow35 red5.0 |
—— |
—— |
odor, taste |
Odorlessness Great taste |
Odorlessness Great taste |
Has the inherent odor and taste of rice bran oil, no abnormal odor |
Has the inherent odor and taste of rice bran oil, no abnormal odor |
transparence |
Clear transparent |
Clear transparent |
—— |
—— |
moisture and volatile matter (%)≤ |
0.05 |
0.05 |
0.10 |
0.20 |
insoluble impurities(%)≤ |
0.05 |
0.05 |
0.05 |
0.05 |
acid value(mgKOH/g)≤ |
0.30 |
0.50 |
1.0 |
3.0 |
peroxide value (mmol/kg)≤ |
5.0 |
5.0 |
7.5 |
7.5 |
heating test(280℃) |
—— |
—— |
None of precipitate Lovibond color: Yellow color values no changeing,red color increasing less than 0.4 |
Trace amount of precipitate Lovibond color: Yellow color values no changeing,red color increasing less than 0.4, blue color values increasing less than 0.5 |
saponin (%)≤ |
—— |
—— |
0.03 |
0.03 |
smoke point(℃)≥ |
215 |
205 |
—— |
—— |
freezing test(0℃store 5.5h) |
Clear transparent |
—— |
—— |
—— |
solvent residual quantity (mg/kg)refining oil |
Negative |
Negative |
≤50 |
≤50 |
solvent residual quantity (mg/kg)expressing oil |
Negative |
Negative |
Negative |
Negative |
Top technology rice bran oil refinery equipment pictures
Introduction of Shandong Leader Machinery Co.,ltd. Top technology rice bran oil refinery equipment
Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure.
Non-condensable gas enters the energy saver from the shell of the first evaporator. In energy saver, noncondensable gas exchanges heat with condensate from the evaporative condenser.
Finally, the condensate temperature discharged from energy saver is increased, and the solvent separated water from going to the solvent holding tank.
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advantage of top technology rice bran oil refinery equipment:
1) The material (for pretreatment) is sent to rotary extraction by the scraper conveyor. The material will extracted by the solvent or mix oil. After this step, we will get meal and mix oil.
2) Meal is send to toaster. Through the toaster, the solvent in the meal will separate from the meal. The solvent goes to condenser and is recycled to rotary extraction.
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3) After the mix oil from the rotary extraction enters into 1st evaporator and 2nd evaporator, most of the solvent in the mix oil is separated.
4)The mix oil from 2nd evaporator goes to stripping tower and almost all the solvent is separated. From the stripping tower, we can get crude oil and solvent. The solvent is sent to condenser and is recycled to rotary extraction.
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If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
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Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]